Achieving high-quality machining of difficult-to-cut materials through processing simulation!
This product is a runner vane used in the water turbine of a hydropower generator. The runner vane is a component that serves the role of blades in the turbine, requiring high strength to withstand water pressure and the energy of flowing water. This time, we performed a total machining of one piece. The material, SUS630H1100, is a precipitation-hardening stainless steel, which has been made high-strength and high-hardness without significantly reducing corrosion resistance. Its advantages also indicate poor machinability, classifying it as a difficult-to-machine material. This was a project where failure was not an option for the production quantity of one piece, but our company has abundant know-how in machining difficult-to-machine materials and is equipped with advanced facilities such as machining simulations, enabling us to achieve precise and high-quality machining. Our company specializes in machining materials classified as difficult to machine and has handled various shapes of machining requests. If you have any concerns such as "I was turned down because it couldn't be done" or "I don't know where to ask," please feel free to consult with us first.
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basic information
【Material】SUS630H1100 【Size】80×250×500 【Estimated Delivery Time】About 1 to 1.5 months 【Tolerance Level】±0.01 to general tolerance 【Lot】1 piece/lot 【Price】Between 100,000 yen and 500,000 yen 【Industry】Energy (hydropower, wind power) ◎We would like to process a three-dimensional shape ◎No drawings available ◎No delivery time, urgent request ◎We would like to consolidate welding, casting, and surface treatment ◎We want to reduce processing time and lower costs ◎There are many scratches on the aluminum... Please contact us first!! Imahashi Manufacturing Co., Ltd. (Ibaraki) TEL: 0294-39-1161 HP: https://www.imahashi-ss.jp/ YouTube: https://www.youtube.com/channel/UCowftsnnRfqbQ1faObaoPE
Price range
P3
Delivery Time
※1 to 1.5 months
Applications/Examples of results
Energy (hydropower, wind power), infrastructure - heavy electrical, weak electrical and home appliances - semiconductors, machinery and production goods - production equipment.
Detailed information
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Runner vane SUS630H1100 hydropower generation
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Company information
Three Reasons Why Imabashi Manufacturing is Chosen 1. Complex Shape Machining By uniquely utilizing 3D CAD/CAM for 5-axis machining, we excel in thin-walled machining and complex shape processing, particularly in the field of prototype development with a wide variety of small lot products. 2. Abundant Experience and Track Record Our company has extensive experience and a proven track record in prototype development using difficult-to-machine materials such as Inconel, Hastelloy, titanium, and other heat-resistant alloys. (Including automotive development, medical devices, aerospace, energy-related fields, universities, and many others) As a reference, about 70% of our production consists of small lot products of around 1 to 5 pieces, while the remaining 30% consists of lot products of around 100 to 200 pieces. Please consult us regarding lot sizes. 3. Short Lead Time Response We respond to prototype development, small to medium lots, and mass production with appropriate quality and short lead times. Depending on the material and the congestion of the production line, we can particularly respond immediately for SS, A5052, and SUS304.