Leave the processing of small-diameter screws made of difficult-to-cut materials to us!
Inconel is said to be the most difficult alloy to machine due to its high-temperature strength and poor thermal conductivity. This product has many small-diameter screw machining areas, such as M4, which increases the risk of tool breakage due to chip clogging. Additionally, difficult-to-machine materials like Inconel have high cutting resistance, so using standard cutting taps for screw machining may cause the workpiece to move during processing, potentially resulting in low precision. Therefore, this time, all screw machining was performed using helical machining. Helical machining is a method that simultaneously controls three axes (X, Y, Z) and moves in the Z direction (up and down) while drawing a circle, which helps reduce the load in the Z direction and allows for precise machining. Our company specializes in machining difficult materials and, through our unique know-how, derives the optimal machining methods tailored to the shape, enabling us to minimize risks and achieve high-precision machining. If you are having trouble with machining difficult materials, please feel free to consult with us.
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basic information
◎I would like to have a three-dimensional shape processed. ◎There are no drawings. ◎There is no delivery date; it's urgent. ◎I would like to consolidate welding, casting, and surface treatment as well. ◎I want to shorten processing time and reduce costs. ◎There are many scratches on the aluminum... Please contact us first!! Imahashi Manufacturing Co., Ltd. (Ibaraki) TEL: 0294-39-1161 HP: https://www.imahashi-ss.jp/ YouTube: https://www.youtube.com/channel/UCowftsnnRfqbQ1faObaoPE
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Applications/Examples of results
Energy (generators, turbines, nuclear power), infrastructure - heavy electrical, weak electrical and home appliances - semiconductors, machinery and production goods - production equipment.
Company information
Three Reasons Why Imabashi Manufacturing is Chosen 1. Complex Shape Machining By uniquely utilizing 3D CAD/CAM for 5-axis machining, we excel in thin-walled machining and complex shape processing, particularly in the field of prototype development with a wide variety of small lot products. 2. Abundant Experience and Track Record Our company has extensive experience and a proven track record in prototype development using difficult-to-machine materials such as Inconel, Hastelloy, titanium, and other heat-resistant alloys. (Including automotive development, medical devices, aerospace, energy-related fields, universities, and many others) As a reference, about 70% of our production consists of small lot products of around 1 to 5 pieces, while the remaining 30% consists of lot products of around 100 to 200 pieces. Please consult us regarding lot sizes. 3. Short Lead Time Response We respond to prototype development, small to medium lots, and mass production with appropriate quality and short lead times. Depending on the material and the congestion of the production line, we can particularly respond immediately for SS, A5052, and SUS304.
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