A movable rack with a mistake prevention feature for incorrect placement in all directions, ensuring error prevention and effective use of space.
**[Problems Faced by a Comprehensive Food Logistics Company]** It was difficult to increase the number of workers, and we aimed to improve productivity per person and reduce shipping errors. Considering the complaints arising from incorrect shipments and the time spent addressing them, we wanted to prevent mistakes in loading at the entrance. Additionally, we faced the challenge of not separating crates and milk boxes on racks, wanting to handle both on the same rack and use them in any preferred location within the warehouse depending on the volume and timing. When not in use, we wanted to store the racks in a different location. **[Implementation Effects]** Mistakes in loading from above and below have drastically decreased. Since LED tapes are installed in different colors for each section, we can avoid loading errors and move racks, effectively utilizing space within the warehouse. **[Products in this Case]** - JW Series "JW2050F" - LED Tape - Signal Light Interface "TW2911" *For more details, please refer to the PDF document or feel free to contact us.* **[LIVE Showroom Now Open]** We are conducting a "LIVE Showroom" utilizing the web for easy access. If you are interested, please check the link below.
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【Solution Details】 <DAS + LED Tape> ■ Rack: Mobile rack with prevention of incorrect placement from top to bottom and left to right ・a: To prevent incorrect placement in the top and bottom openings, blue, red, and green LED tapes are installed at each opening ・b: To prevent incorrect placement in the left and right openings, dividers are installed ・c: A rack that can accommodate both crates of different dimensions and milk boxes is used ・d: By attaching casters to the rack and making the Ethernet junction box wireless, it can be freely moved within the warehouse ■ Working Method: Wireless DAS that supports simultaneous sorting by multiple operators ・1: Select which color (4 colors) to use with a handheld device, scan the product, and the total amount is displayed on the handheld ・2: The display board for the block of the color selected in 1 lights up ・3: Insert the product into the opening where the display and LED lamp are lit, and press the display board *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Aioi System comprehensively supports customers' concerns in manufacturing and logistics operations through the proposal of various systems, including the "Digital Picking System" (DPS) and the next-generation picking support system "Projection Picking System" (PPS) that utilizes projectors. We aim to ensure that our customers' factories and logistics centers operate in the smartest way possible, achieving the optimal form of logistics systems through a low-wiring network. You can rely on us for improving picking efficiency and supporting digital transformation (DX). Our Digital Picking System (DPS) has achieved improvements in work efficiency and accuracy in logistics and manufacturing sites both domestically and internationally, boasting a delivery record of over 5 million units in 73 countries worldwide. Our uniquely developed "AI-NET" is a low-wiring network system that can transmit power and data using two polarity-free lines. Based on this technology, we contribute to enhancing precision and efficiency in manufacturing and logistics around the world. We offer total solutions that include the latest solutions combined with AGVs and external devices.