Smooth picking without mistakes is possible with capacity calculation and an automatic conveyor system.
**[Problems Faced by Apparel Company A]** They needed to set various sizes of shipping boxes based on the judgment of the workers and wanted to automatically transport the necessary types and quantities of boxes for each shipping destination. Additionally, they faced the challenge that picking in store number order did not allow for adjusting the number of workers according to the volume of goods. **[Implementation Effects]** By instructing workers with the results of capacity calculations, smooth supply of shipping boxes became possible. This allowed for the automatic dispatch of multiple boxes needed for a single shipping destination, eliminating the need for repacking or additional label issuance due to later changes in boxes. Furthermore, by processing stores with a high volume of goods in the first half and then switching to store number order, it became possible to reduce the number of workers in the latter half. **[Product in this Case]** ■ JW Series "JW2030R" *For more details, please refer to the PDF document or feel free to contact us.* **[LIVE Showroom Currently Held]** We are conducting a "LIVE Showroom" utilizing the web for convenience. If you are interested, please check the link below.
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【Solution Details】 < Box size calculation and DPS linked with automatic conveyor > 1. The system instructs the operator on the size and quantity of shipping cardboard boxes to be placed on the conveyor. 2. The conveyor automatically dispenses the required quantity of multiple shipping boxes placed on it, one for each store. 3. Since it is a belt conveyor, empty boxes can be transported simultaneously with the shipping boxes. 4. According to the picking lamp's instructions, products are placed into the shipping boxes that have stopped in front of the block. 5. Hanging items can be picked directly from the hanger rack. 6. A buzzer sounds for slow blocks to prompt the placement of items. 7. If a shipping box exceeds the specified weight on the scale installed before shipping, a label for additional boxes is issued. 8. The box is sealed with a sealing machine and moved to the shipping dock. *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Aioi System comprehensively supports customers' concerns in manufacturing and logistics operations through the proposal of various systems, including the "Digital Picking System" (DPS) and the next-generation picking support system "Projection Picking System" (PPS) that utilizes projectors. We aim to ensure that our customers' factories and logistics centers operate in the smartest way possible, achieving the optimal form of logistics systems through a low-wiring network. You can rely on us for improving picking efficiency and supporting digital transformation (DX). Our Digital Picking System (DPS) has achieved improvements in work efficiency and accuracy in logistics and manufacturing sites both domestically and internationally, boasting a delivery record of over 5 million units in 73 countries worldwide. Our uniquely developed "AI-NET" is a low-wiring network system that can transmit power and data using two polarity-free lines. Based on this technology, we contribute to enhancing precision and efficiency in manufacturing and logistics around the world. We offer total solutions that include the latest solutions combined with AGVs and external devices.