Compact sensor-integrated online vibration monitoring system. Proven performance in motors, blowers, pumps, and reducers.
The vibration monitoring device for predictive maintenance, 'SmartCheck', is palm-sized and includes: - Input: Built-in vibration and temperature sensors (+ external input) - Calculation: CPU and software for vibration analysis - Output: LED, browser software, SLMP, etc. It is an all-in-one predictive maintenance solution. 【Features】 1. High analysis accuracy based on the expertise of bearing manufacturers. 2. Diagnoses equipment condition with just a very simple initial setup. By inputting detailed specifications of the equipment, a more detailed diagnosis of the equipment condition can be achieved. → Both of these can be realized with this single device. 3. The summary of the diagnosis results can be confirmed on-site via LED. Detailed diagnosis results can be checked in the office using a PC browser. → Both of these can be realized with this single device. 4. Predictive maintenance by measuring both vibration and temperature. 5. Equipped with SLMP protocol: High compatibility with Mitsubishi Electric's product range. *For more details, please refer to the PDF materials or feel free to contact us.
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basic information
It is suitable for early detection of damage, unbalance, and misalignment of rolling bearings installed in fans, pumps, gear reducers, motors, etc. 【Features】 ■ Continuously monitors the condition of the machinery, allowing for constant control of everything ■ Maximizes machine operation with minimal lifecycle costs ■ Facilitates easy data transfer and can be expanded to multiple systems without technical modifications ■ Clearly displays and analyzes the condition of the machinery 【Other Features】 ■ Can be individually adjusted and also expanded using sensors ■ Pre-entered parameters can be used for monitoring ■ The database can be easily applied to specific monitoring tasks according to system instructions ■ Provides our complete services for various needs based on machine diagnostics (consulting, initial operation, remote service, training, rolling bearing solutions, etc.) ■ Records key values that are critical to the machine or system and communicates them to the control system ■ Automates sequences to detect deviations from the desired conditions early *For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
【Application】 ■ Motors, blowers, pumps, reducers, etc. We are also proposing solutions in collaboration with Mitsubishi Electric System Services Co., Ltd. For more details, please refer to the URLs below. https://www.melsc.co.jp/business/sa1/case_study/system/case20.html https://www.melsc.co.jp/release/2021/KNo2101.html * For more details, please refer to the PDF materials or feel free to contact us.
Detailed information
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Built-in data is available, and individual adjustments are also possible. The system can not only be adjusted individually but can also be expanded using sensors. Pre-entered parameters can be used for monitoring. If you wish to use the built-in parameters, please access the bearing database. The database can be easily applied to specific monitoring tasks according to the system's instructions. Upon customer request, the Schaeffler Group can also add customer-specific built-in parameters.
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Special specification options and flexible expansion options We provide our complete services to meet various needs based on machine diagnostics. We offer consulting, initial operation, remote services, training, rolling bearing solutions, and other comprehensive services.
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Network of Industry 4.0 through Condition Monitoring By using intelligent sensors in combination with rolling bearings, key values that are critical to the machine or system are recorded and communicated to the control system. In independent machine monitoring, sequences can be automated to detect deviations from the desired conditions at an early stage. Condition monitoring allows for the observation of the current state of machines and systems, leading to benefits. Operators can continuously receive information about whether the system is operating optimally.
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Our website provides important information to our customers and answers questions about various aspects of SmartCheck. The website features key use cases of SmartCheck in operation, explanatory videos, informational materials, and user manuals for easy installation and operation.
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SmartCheck is an e-F@ctory partner product. As part of the e-F@ctory Alliance, Mitsubishi Electric collaborates with partner companies recognized as technology and market leaders in their respective business areas. In cooperation with Schaeffler, Mitsubishi Electric provides a comprehensive approach to evaluate the condition of systems through SmartCheck. This device can monitor both traditional parameters and vibration-based parameters, already offering numerous functions that are essential for future machine monitoring. As a result, value is being appropriately enhanced across all areas. Data can be automatically transmitted to multiple information levels via the iQ platform and Ethernet.
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Company information
Shefura Japan Co., Ltd. was established in 2006 through the merger of Inabe Bearing Co., Ltd. (founded in 1987) and FAG Japan Co., Ltd. (founded in 1982). The company operates with three domestic bases, focusing on the automotive and industrial machinery sectors. In the automotive division, we contribute to the automotive industry not only by developing and supplying components for the entire drive system, including engines, chassis, and transmissions, but also as a partner that creates new solutions. In the industrial machinery division, we provide bearings, predictive maintenance solutions, and robotic solutions across a wide range of industrial sectors, including machine tools, heavy industry, wind turbines, and the steel industry. For information on products in the predictive maintenance (condition monitoring and vibration diagnosis) field and automatic lubrication systems (automatic oil supply, automatic grease supply, grease, and lubricating oil) within the industrial machinery division, please refer to the product page on this site.