Comparison of 560Ah and 280Ah Lithium: Case Study of Lithium-Ion Battery Replacement Service for Forklifts
At the 3PL logistics center, we were using two 1.5-ton counterbalance forklifts (FBT15PN-80B) equipped with 390Ah48V lead batteries, operating 24 hours a day. However, battery replacement was necessary approximately every three years, leading to high costs. To compare, we introduced one unit each of 560Ah48V and 280Ah48V lithium-ion batteries, using one rapid charger and an onboard charger for charging. As a result, we found that the 560Ah lithium capacity had about a 20% longer operating time. [Comparison Results] ■ Lithium Capacity Comparison - The 560Ah has about a 20% longer operating time. ■ Lead Batteries - Insufficient charging time during use was a major cause of the three-year lifespan. - If the introduction of lithium allows for sufficient charging time for lead batteries, it is expected that the lifespan of lead batteries will also be extended. *For more details, please refer to the PDF document or feel free to contact us.
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【Operating Status】 <560Ah> ■ Key On Time (Total): Maximum 23.9 hours per day ■ Operating Time: 9 to 14 hours per day, maximum 14.7 hours ■ Charging Time: Approximately 3 to 5 hours <280Ah> ■ Key On Time (Total): Maximum 23.8 hours per day ■ Operating Time: 8 to 10 hours per day, maximum 10.7 hours ■ Charging Time: Approximately 3 to 4 hours *For more details, please refer to the PDF document or feel free to contact us.
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Our company restores batteries of forklifts that have reduced operating hours. Many companies have successfully achieved "cost reduction = 40%" and "energy-saving CO2 reduction = 98%" through restoration. Please feel free to contact us first.