Motor preventive maintenance and rotating machinery failure prediction monitoring system
IoT that can start small. It prevents failures of rotating machines such as motors, pumps, and fans, reducing opportunity losses due to manufacturing line stoppages.
The rotating machinery fault prediction monitoring system can regularly measure the vibrations of rotating machines operating as production lines or critical equipment. For example, it automatically records the "low-frequency mechanical vibrations," "high-frequency bearing vibrations," and "temperature" of machinery such as rotating machines, fans, pumps, power generation equipment, and presses, and manages the trends. This enables the early detection of abnormal signs, contributing to the planning of appropriate preventive maintenance and the reduction of production loss costs.
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basic information
[Features] - Capable of determining bearing damage, peeling, and seizure using patented technology - Easy to install on existing equipment, managing up to 2000 vibration sensors - Eliminates variability in inspection work, enabling analysis that does not rely on human input
Applications/Examples of results
Over 2,700 successful installations, with a wealth of delivery experience including overseas. Industries served: chemicals, food and beverage, steel, automotive, non-ferrous, semiconductors, paper, public sector, and others. [List of Supported Equipment] Filler equipment, labeling equipment, conveyors, chilled pumps, extruders, mixers, banbury mixers, calendering equipment, cleaning pumps, air handling units, turbo refrigerators, combiner equipment, blowers for air supply, drying equipment, exhaust fan bearing sections, motors for heating fans, drying machine circulation fans, utility equipment, tester equipment, large presses, hot rolling lines, plating melting lines, cold rolling lines, fiber manufacturing lines, film manufacturing lines, power generation equipment (IDF, FDF), dryer roll equipment, pure water pumps/drainage pumps, cleaning pumps, and others.
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Company information
Providing solutions for various plants and factories such as food, chemicals, oil and gas pipelines, paper and pulp, and cleaning facilities. Our measurement and control systems have over 40 years of history since the launch of the first distributed control system in 1975. Based on our track record, we propose systems and solutions to support the latest technologies, IoT utilization, and the development of smart factories. - Steam generation heat pumps / waste heat utilization / visualization of thermal energy - Clamp-on steam flow meters / flow meters / flow sensors / thermal balance analysis - Industrial furnaces / electric furnaces / high-frequency induction furnaces / IGBT power supplies - Gas analyzers / gas measurement devices / gas analysis sensors - Predictive maintenance / anomaly detection maintenance / preventive maintenance / maintenance and prevention systems / smart security - Smart factory - MES / DCS / SCADA / edge controllers - EMS / energy management systems / visualization of energy - Smart glasses / remote work support systems - Multivariate analysis / MSPC - Engineering tools