Excellent ease of handling, long lifespan, cost reduction - polyurethane mold for CIP press
Increase in repeat orders: Polyurethane molds for CIP pressing of refractory materials such as powder metallurgy tools, plugs, and stoppers.
High quality yet low price Short delivery time Cylindrical/rod-shaped refractories produced by CIP pressing are often made using rubber molds, but by using urethane molds instead, durability is improved and productivity increases. Furthermore, we can also accommodate special specification molding processes. "Application Case 1" We supply to powder metallurgy tool manufacturers in Japan. The cost performance is excellent, and above all, ease of handling has led to an increase in repeat orders. "Application Case 2" In the case of a major refractory manufacturer in South Korea, they originally purchased and used German-made urethane molds. However, the high cost and lack of flexibility in specifications, along with a short lifespan, negatively impacted the productivity of refractories. In contrast, the urethane molds made by TU have excellent properties and a lifespan four times that of the German urethane molds. With a 60% reduction in costs and a decrease in the frequency of mold part replacements, productivity has improved. Our company can quickly manufacture and respond to individual customer requests. If you have any issues with molds, please feel free to consult us.
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basic information
1) We can accommodate various hardness levels, dimensions, and shapes to meet diverse needs: hardness (Share A standard 45-95 degrees), and we can also handle a wide range of inner diameters from simple cylindrical inner diameters to square inner diameters and many others. 2) With a stable quality management system built over more than 40 years, we have been responding to the needs of many customers for a long time: accumulated know-how in hardness and dimensional quality management over a long period + use of high-quality materials. 3) Supporting manufacturing cost reduction: we also address repairs of deformed urethane molds during use to reduce on-site costs. 4) During new product development, we provide rapid solutions and manufacturing support: we propose quick solutions during new product development, leading to the resolution of various issues. → Shortening initial delivery times, minimizing Try & Error during mass production of new products → Cost reduction + increased productivity + greater design flexibility. For detailed related materials, please feel free to contact us.
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Applications/Examples of results
We can make specific proposals based on the following needs: • Development of new product types requires corresponding urethane molds. • If you are using existing rubber molds or considering switching to urethane molds. • If you want to modify standardized urethane molds supplied by your current CIP press manufacturer to fit your site, or if you are considering price comparisons and alternatives. • If you are considering replacing urethane molds that are due for replacement. • If modifications are needed due to deformation of the urethane molds in use or changes in equipment conditions. And so on...
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Company information
Our customers vary from global manufacturers to small domestic businesses. Due to these characteristics, we handle a variety of items and have the ability to communicate with customers. Cost, delivery, productivity, quality etc… We connect, communicate and help solve the challenges of customers through our wide network around the world.