Coating Plating "Room Temperature Zinc Plating ZRC Method" <Offering Consultation Resolution Case>
Adopted by architectural and design offices as well as general contractors. A method capable of rust prevention for large and complex-shaped steel structures that are difficult to hot-dip galvanized.
The "Room Temperature Zinc Coating ZRC Method" is a technique to protect steel components, such as large structures, thin sheet products, and bridge girders, that cannot undergo hot-dip galvanizing from rust. By applying a one-component liquid mixture called "ZRC," which contains 95% high-concentration zinc in a dry film, with an average dry film thickness of 81μm or more, it exhibits rust prevention equivalent to hot-dip galvanizing (JIS H8641 HDZ55). There is a wealth of adoption records in major organizational design offices and atelier-style design offices. The ZRC method will solve the concerns of architects and designers. 【Features】 ■ No immersion in a zinc plating bath is required, allowing for application to large components in factories or on-site. ■ Since it is applied at room temperature, it can be used on thin products that may warp due to high-temperature processing. ■ Corrosion resistance performance equivalent to hot-dip galvanizing has been recognized in outdoor exposure corrosion resistance tests (5 years in Miyako Island), etc. ■ Long-term durability is achieved through electrical conductivity within the coating. Repairs, renovations, and re-coating are also easy. ■ Free design options are possible with the use of specialized topcoats in colors like red and blue. ★ Currently, we are offering materials that introduce product catalogs and consultation case studies. Please check the "PDF Download" below. Feel free to contact us with any inquiries.
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【Other Features】 ■ Strong adhesion and hardness due to special epoxy resin ■ Economical as it is a one-component type, minimizing leftover usage ■ Various application methods such as brush, roller, or spray can be selected according to the item being coated 【Consultation Case Studies (Excerpt)】 Q. "I tried to hot-dip galvanize a long steel frame over 20m in length, but was refused." A. "HDZ55 galvanizing is possible even for long and large materials that cannot be immersed in the galvanizing bath." Q. "I want to hot-dip galvanize a complex steel frame with rich design features as is." A. "HDZ55 galvanizing can be done without cutting complex steel frames, preserving intricate designs." Q. "I tried to hot-dip galvanize a complex joint with steps and angles, but was refused." A. "HDZ55 galvanizing is possible even for complex joints." *For more details, please refer to the materials. Feel free to contact us as well.
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Since our establishment in 1984, we have been working as the exclusive importer for ZRC Worldwide in the United States, focusing on the sales and promotion of ambient temperature zinc coatings. Since 2011, as part of the Far East Trading Group, we have been engaged in the import and export sales of zinc-based anti-corrosion coatings for steel structures, along with related engineering services that include technical guidance. Additionally, we provide unique zinc-based anti-corrosion coatings tailored to our customers' needs, combining our long-accumulated know-how with excellent Japanese manufacturing technology while considering environmental factors. Please feel free to contact us with any inquiries.