The adhesion of the resin has been reduced, and a decrease in defect rates is expected! Here we present examples where the appearance has improved compared to existing products.
The company that manufactures and sells stainless steel is facing issues with printing defects caused by foreign substances sticking to card-type resin products during printing. They also seem to be struggling with appearance quality, delivery times, and work-in-progress. We proposed a "TiN coating" after confirming each situation. By applying a TiN film coating that improves resin release properties (releaseability) to the surface of the stainless steel plates used in printing machines, we can reduce the sticking of resin and expect a decrease in the defect rate. [Case Study] ■ Company: Stainless steel manufacturing and sales ■ Issues: Reducing defect rates, appearance quality, delivery times, and work-in-progress ■ Improvement Proposal - TiN film coating to enhance resin release properties on the surface of stainless steel plates - Conducted cleaning tests considering various types of dirt, including water-soluble and insoluble contaminants - For wiping streaks, ion bombardment treatment was performed in a vacuum device - Due to the large equipment, productivity is high, and TiN film coating can be done for small lots in about two weeks, allowing for management without work-in-progress *Details of the case study can be viewed through the related links. For more information, please feel free to contact us.
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【Results】 ■ There are no issues with the adhesion of the resin, as both release properties and durability are at an equivalent level. ■ Regarding cleaning stains, there is almost no transfer of stains to the product, and the appearance is better than existing products, so we are very satisfied. ■ Mass production has not yet started, but if the quality is satisfactory in mass production as it was in the prototypes, it will be possible to supply to end users without holding inventory. *Details of the case can be viewed through the related links. For more information, please feel free to contact us.
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*You can view the detailed information about the case from the related link. For more information, please feel free to contact us.*
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Through the development of Tokina lenses that has spanned over half a century, we contribute to society by delivering valuable products to our customers in the field of imaging, utilizing our experience and technology. Furthermore, we will promote the creation and innovation of our business, engage in continuous technological advancement, and conduct management that is mindful of creating products that consider the global environment, all in order to foster a society of harmony and connection among people. In the industrial sector, we are active in a wide range of imaging fields, including light source devices, fibers, FA lenses, and macro lenses, which are incorporated into production equipment and inspection devices. In the security sector, our CCTV lenses and equipment for surveillance cameras, known for their high technological capabilities, are steadily increasing their market share in response to the growing demand for surveillance cameras year by year.