[Case Study of Automation and Labor Saving Solutions] Insertion Machine for Metal Plates and Resin Pins
Developed and manufactured a device that inserts multiple resin pins into a metal plate (busbar). Just set the metal plate in the jig! Successfully reduced the burden on operators!
We would like to introduce a case where a certain resin molding company implemented our "Resin Pin Insertion Machine" to solve their challenges. The company had been performing all tasks manually until now, which was inefficient, and they were unable to cope with an increase in quantity. Additionally, the metal plates themselves had irregular shapes, making it unstable to hold them by hand, leading to numerous complaints from the operators. By introducing this equipment, the operators found their tasks easier, and efficiency was improved. [Challenges] - All tasks were performed manually, resulting in inefficiency. - They could not cope with an increase in quantity. - The irregular shape of the metal plates made it unstable to hold them by hand. *For more details, please refer to the PDF document or feel free to contact us.*
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【Solution】 - A jig was created that can accommodate multiple metal plates (busbars), allowing for stable holding of metal plates with unstable shapes. - The tolerances between the holes in the metal plates and the resin pins were unstable, resulting in some being difficult to insert while others were not. This issue was resolved by applying pressure in two stages. - The operator only needs to set the metal plates in the jig, as all subsequent processes are handled by the device, reducing the operator's burden and increasing efficiency. *For more details, please refer to the PDF document or feel free to contact us.*
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For more details, please refer to the PDF document or feel free to contact us.
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Shuhō in "Shuhō Automatic Machine Co., Ltd." is read as "shuhō." We are a development and manufacturing company that creatively produces devices that do not exist in the world. It starts with formulating the basic concept of the device, followed by mechanical design, electrical control hardware design, electrical control software design, parts procurement, mechanical assembly, electrical wiring, adjustments, software debugging, and so on. We are a group that requires comprehensive knowledge in various fields. We are not a manufacturing company that processes a single phenomenon; rather, we are a complex organization that requires diverse specialists (engineers) from different fields.