Case Study of Automated Visual Inspection: Inspection Examples for Rod-shaped and Tube-shaped Materials
Image Processing Visual Inspection System "iVision"
A case study of automating visual inspection to simultaneously check the length and diameter of rod-shaped and tubular materials, surface defects, end face conditions, and engraved characters!
Would you like to switch from "visual inspection" to "automated inspection using cameras" for necessary inspections such as "dimensional measurement" of rod-shaped and tubular materials like shafts and pipes, as well as surface inspections for "scratches," "black spots," "end face conditions," and "engraved characters"? We will introduce a case where a dedicated inspection device was created separately from the manufacturing line to implement a system that conducts all these inspections at once. In this system, when a workpiece is fed into the product input section, it is sent out one by one, and inspections are conducted at corresponding locations using multiple cameras. For a single component, there are several inspection items, and to verify them, cameras are installed at appropriate points during transport to carry out multiple inspections. **Features of this system:** - A dedicated inspection device is created and operated separately from the manufacturing line. - By installing multiple cameras, it is possible to conduct different inspections simultaneously. - Records are kept of which inspection items have defects. - The device can be modified based on the inspection content. *First, we will verify whether the workpieces you wish to inspect can be inspected.* *Detailed processing information, including details and processing flow, is provided in the PDF.*
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are worried if we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a product centered around software, and through full customization, we can accommodate deliveries tailored to your needs. *For more details, please refer to the PDF materials or feel free to contact us.*
Price information
Prices vary greatly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Usage】 ■ Inspection equipment with complete automation 【Case Studies】 ■ Metal tubular and rod-shaped components ■ Resin tubular and rod-shaped components *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)