We have a proven track record of high-speed filling of over 180 containers per hour for 20kg filling into 20kg polycon/tamakkan containers!!
A new model for high tanks has been released in the popular LTP series of medium-sized nozzle lift-type high-speed filling machines. It is the fastest among the current models! This mobile high-speed filling machine is optimized for factories with multiple high tanks installed at heights of 1 to 3 meters. It incorporates various user-friendly features optimized for high tank environments. For filling 20kg into poly containers or tamakans, it enables high-speed filling without liquid splashing into the container in as fast as 15 seconds. By using our simple capper in conjunction, we have achieved a filling record of up to 180 containers per hour, including setting containers on the filling machine, filling, capping, and moving containers to pallets. It is the perfect first step towards high cost-performance automation and efficiency in high tank-type factories.
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basic information
Features of this product - High-speed filling with no liquid splashing, filling 20kg into a 20L polycon or tamakan container in as little as 15 seconds. Including the setup of containers to the filling machine, filling, capping with a simple capper developed by our research institute, and moving containers onto pallets, we have achieved a performance of filling 180 containers per hour. - The arrangement of piping and equipment optimized for high-altitude tank environments significantly reduces the preparation and cleanup work before and after the filling operation. - Inheriting the advantages of the basic model β10LTP filling machine, it is capable of accurately filling various solutions, including highly foaming solutions, into different containers. - A user-friendly, reliable, and efficient high-speed filling machine that has been refined over many years in chemical plants with various innovative features. For more details, please visit the product page on the Development Research Institute's website. https://www.kaihatsugiken.com/ltph/
Price range
P5
Delivery Time
※About 2 months (during normal times)
Applications/Examples of results
This product is designed as a "high tank model" intended for use in factories that have multiple tanks installed at heights of 1 to 3 meters from the floor. During use, the filling machine is moved next to the tank containing the solution to be filled, and the liquid supply hose (with a lever cup at the end) is connected to the tank. Additionally, this filling machine features a unique layout for the liquid supply hose, internal piping, and equipment arrangement. As a result, it allows for easy preparation before filling, sampling for analysis of the filling liquid, and cleanup after filling (such as recovering the solution from the internal piping and cleaning the pipes), thereby reducing the required time and the burden on the operator. By incorporating various cutting-edge technologies, it enables high-speed filling without liquid splashing. When filling 20 kg using a 20L polycon or tamakan container, there is a record of filling in as little as 15 seconds. To achieve this performance, the basic model, the β10LTP filling machine, was used as the starting material, and the latest programs for nozzle lift control and inverter control (ladder program for the sequencer) were developed and integrated. Furthermore, improvements to the dripless nozzle (which is inserted into the container during lifting) have enhanced the filling performance for liquids that are highly viscous and prone to dripping.
Company information
The Development Research Institute manufactures affordable and high-performance custom liquid filling machines. We will work together to realize your ideas of "Wouldn't it be great if we could do this?" We can fill spout pouches, BIBs, various plastic containers, and IBCs quickly and accurately, from 100ml to 1 ton. We can also fill highly foaming detergents and high-viscosity liquids. We continuously introduce new technologies and innovations into our equipment to create better products.
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