[Medical Industry Case Study] Medical Devices for Small-Scale Production Realized Through Various Manufacturing Methods
Neurosurgical electric screwdriver
There is something I want to create, but I don't know how to select the design, materials, or manufacturing methods... At Yajima Proceed, we solve such challenges and comprehensively support our customers from design to production to realize their ideas. ■ Processing Method Cutting processing × 3D printer (SLS/powder sintering layered method) ■ Material PPSU + Nylon 12 ■ Size φ45×200 (mm) 【Concerns】 - I have something I want to make, but it's difficult to select materials and manufacturing methods. - I want to produce in small quantities, but the cost per part is too high. 【Requests】 - I want to turn my idea into a tangible product. - I want to purchase the necessary number of parts at a fair price. 【Proposal】 After discussing with a medical device manufacturer, we provided comprehensive proposals from requesting cooperation from a design company to selecting manufacturing methods and actual processing. Parts that require precision, such as joints, were processed using cutting methods, while battery holders with detailed design changes tailored to usability were produced using a 3D printer. Additionally, since it is a custom small-scale production, we achieved a significant reduction in lead time by processing only the CAD data created by the design company without making molds or drawings.
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【Shape Formation Method Lineup】 ■FDM (Fused Deposition Modeling) ■SLS (Selective Laser Sintering) ■Powder Bed Fusion ■HP Multi Jet Fusion ■PolyJet (UV Curing) ■Binder Jetting *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Since its establishment in 1937, our company has been engaged in ultra-precision microfabrication, mechanical cutting, welding, fusion processing, three-dimensional processing, wrapping, and polishing of high-performance resin materials known as super engineering plastics, including PEEK resin and polyimide resin (Meldin), for over 80 years. In 2010, we introduced 3D printers along with the latest 3D data creation software and 3D/CT scanners, beginning our proposals for advanced 3D manufacturing. In all aspects of manufacturing, our company has selected and utilized equipment and software from the manufacturer's perspective, independent of any specific device or software manufacturer. We ensure high-precision manufacturing to gain absolute trust in our products, while also prioritizing the intended use in 3D data, providing 3D data that meets our customers' objectives.