The mechanical inspection work will become easier. Starting now, "Factory All-in-One IoT."
Factory Completely IoT
"Daily inspections are necessary, but they are becoming a burden for the members. I want to find a way to eliminate them." This system was born from the voice of a site manager.
Daily inspections of equipment and machinery within the factory are extremely important tasks for ensuring normal operation and avoiding troubles. However, due to a shortage of personnel on-site and an increasing number of machines and items that need to be inspected, the current situation is that the workload on workers has become heavier. "Factory All-in-One IoT" is a system born from the voices of on-site managers who want to automate patrol inspection tasks and reduce the burden on team members. This innovative system allows for easy visualization at a low cost, consolidating information from various manufacturers' equipment scattered throughout the factory into one platform. It enables users to check the current status of machines and equipment anytime and anywhere from devices connected to the internet. 【What Factory All-in-One IoT Can Do】 - Visualization of information from equipment of different manufacturers Data collection on a graphic panel that can connect to equipment from different manufacturers and models. - Collection of patrol inspection data Wireless data collection of inspection items such as current, vibration, temperature and humidity, WBGT, CO2, and PM. - Prevention of human errors Eliminates misreading of meters and mistakes in recording on check sheets. - Monitoring anytime, anywhere Collected data is stored in the cloud, making it accessible via smartphones and tablets.
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basic information
【Basic Information】 - Devices capable of data collection without programming: 35 companies for PLCs, 7 companies for controllers, 9 companies for robots, 6 companies for inverters/servos. - Types of wireless data collection sensor units: Vibration and temperature sensors, current and leakage current sensors, temperature and humidity sensors, tower light sensors, CO2 sensors, PM sensors, WBTG sensors. * The wireless sensors use EnOcean 928MHz band specific low-power radio. * The communication between receivers and repeaters uses 920MHz band specific low-power radio. - Touch panels compatible with this system: Touch panels manufactured by Schneider Electric. - Devices for sending data to the cloud: AirConnect manufactured by Schneider Electric. - Continuous monitoring system: MachineAdviser on Azure manufactured by Schneider Electric. 【Reasons for Easy Implementation and Operation】 - No specialized knowledge required: No IoT expertise is needed for cloud connection or monitoring system setup. - No power or communication wiring required: EnOcean wireless sensors can be easily installed without power or communication wiring. - Easy setup: Adding data collection targets and changing monitoring screens can be done easily.
Price information
[Reference] Monitoring, Data Storage, Communication Fee Prices (Excluding Tax) Example For Professional 4G-SIM Communication: 10GB/month, I/O Points: 350 points, Data Backup: 2 years First Year: ¥336,000, Renewal Fee from the Second Year: ¥190,300 *Estimates for graphic panels and various wireless sensors will be provided based on usage.
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Applications/Examples of results
【Andon (Production Status) Display】 You can monitor the current production status and equipment operating conditions. An Andon that can be viewed anytime and anywhere is completed. 【Equipment and Machinery Maintenance Management】 You can manage the trends of vibration, temperature, and current values of equipment and machinery. An alarm will notify you when the set threshold is exceeded. 【Online Patrol Inspection】 Information that was previously collected by personnel during patrol inspections can now be monitored online. This reduces the workload of patrol inspection tasks. 【Equipment Maintenance Information Management】 You can register and manage the history of programs and maintenance for each piece of equipment. Additionally, you can register documents such as equipment manuals, which can be useful for maintenance.
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Company information
- Since its founding in 1948, we have gained the trust of our customers over many years. - We have major companies in steel, chemicals, and other industries as our clients. - We provide comprehensive services from the sale of industrial equipment to installation, maintenance, and upgrades. - We have a wide sales network ranging from the Tohoku region to the Kyushu region.