[Technical Data] Collection of Examples of Aluminum Alloy and Copper Alloy Sand Casting *Limited Free Distribution!
Realizing short delivery times, high quality, high precision, and cost reduction! Satokin's sand casting technology! Capable of responding even without drawings through unique creativity, technology, and know-how.
This case study features Satokin's sand casting technology and the products manufactured using it. We introduce technologies that go beyond the conventional wisdom of sand casting, such as "high-precision castings and large castings" and "the technology to cast aluminum and dissimilar material pipes." Our company accommodates sand casting from ultra-precision small castings (100g) to ultra-large castings (1500kg) used in machine tools and ships. The beautiful casting surface achievable through our sand casting is a must-see for customers who value appearance. You can also rely on us for mechanical properties related to distortion correction and more. 【Contents】 ■ There are many types of casting methods, but why sand casting? ■ Achieving <1.25mm thin-walled products that exceed the common knowledge of sand casting ■ Realizing the technology to cast aluminum pipes with aluminum alloys of the same melting point ■ Capability to produce large castings ■ Support for sand casting prototypes before mass production of aluminum die castings ■ Leave industrial robot parts to Satokin ■ Realized designs with a focus on detail ■ Capable of manufacturing products without drawings ■ Color check support available *For more details, please refer to the PDF document or feel free to contact us.
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【Other Listings】 ■ Lightweight device parts that can be easily carried by women ■ Large bronze casting with an inner diameter of Φ760, requested by the customer to be free of casting defects ■ Prototyping of large cast products using inexpensive simple foam molds ■ Capable of producing cast products with a diameter of 1500mm ■ Leave distortion correction to us if you want to create high-precision castings ■ Memorial monuments that reflect the customer's wishes ■ Faithfully adhering to customer requests *For more details, please refer to the PDF document or feel free to contact us.
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At Satokin, we are building a unique casting plan to achieve high-precision and high-quality sand casting for both small and large items. We specialize in aluminum and copper alloys, developing our original know-how in sand casting technology, including mold design and sand core design tailored to shapes and specifications, while also working daily on the development of new methods to further improve quality. We have a strong reputation for reliable quality, even for products that require high confidentiality and strict standards against casting defects. By using fine-grained sand molds, we achieve surface roughness comparable to that of metal molds and realize a wall thickness of 1.25 mm through our unique casting methods. 【Main Equipment】 Organic self-hardening sand regeneration treatment machine (alkali phenol) Continuous mixers: 3 units Molding lines: 2 lines (for large items, for small items) Melting furnaces: 5 units (copper alloy: 300kg, 680kg x 2; aluminum alloy: 200kg, 650kg x 2) Luminescent analysis device: 1 unit Three-dimensional measuring machine: 1 unit Fine cutter: 1 unit Vacuum pump: 1 unit Shot blast machines: 2 units (drum type, table type) Cranes: 4 units of 2.8t, 2 units of 1t (jib type)