Tips for shortening processing time and methods to reduce the risk of tool breakage, explained clearly with diagrams.
This document is the "Convex, Concave, and Tapping Processing Edition" on the key points of cost-effective design where differences can be made. It includes questions such as, "How can we prevent increased processing time due to tool tip deflection in pocket machining?" and "What is the appropriate radius for the fillet to prevent stress concentration at the base of protruding shapes?" These points are provided to achieve high-precision machining while keeping costs down. [Contents] ■ Precautions for pocket machining ■ Precautions for fillet radius on protruding shapes ■ Precautions for tapping on plates ■ Precautions for machining small-diameter screw holes in difficult-to-cut materials *For more details, please refer to the document. Feel free to contact us with any inquiries.
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About Imabashi Manufacturing Co., Ltd. By uniquely utilizing 3D CAD/CAM for 5-axis machining, we excel in thin-walled processing and complex shape processing, particularly in the field of prototype development with a variety of small lot products. Even in the processing of difficult-to-cut materials, we can minimize processing defects and issues by machining under conditions tailored to the material properties, achieving high quality and high precision finishes.
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*For more details, please refer to the materials. Feel free to contact us as well.*
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Three Reasons Why Imabashi Manufacturing is Chosen 1. Complex Shape Machining By uniquely utilizing 3D CAD/CAM for 5-axis machining, we excel in thin-walled machining and complex shape processing, particularly in the field of prototype development with a wide variety of small lot products. 2. Abundant Experience and Track Record Our company has extensive experience and a proven track record in prototype development using difficult-to-machine materials such as Inconel, Hastelloy, titanium, and other heat-resistant alloys. (Including automotive development, medical devices, aerospace, energy-related fields, universities, and many others) As a reference, about 70% of our production consists of small lot products of around 1 to 5 pieces, while the remaining 30% consists of lot products of around 100 to 200 pieces. Please consult us regarding lot sizes. 3. Short Lead Time Response We respond to prototype development, small to medium lots, and mass production with appropriate quality and short lead times. Depending on the material and the congestion of the production line, we can particularly respond immediately for SS, A5052, and SUS304.
![[Machining Examples of Difficult-to-Cut Materials] Inconel Housing](https://image.mono.ipros.com/public/product/image/ce7/2001072773/IPROS05330347891637253073.png?w=280&h=280)
![Micron-level precision, high difficulty × short delivery time! Precision cutting processing [Processing case examples available].](https://image.mono.ipros.com/public/product/image/2070746/IPROS9035842601074547405.png?w=280&h=280)