Ideal for large heavy items, reinforced cardboard "Naviace" fully utilizes compression strength and cushioning performance, achieving complete cardboard packaging for 300kg pianos.
By using Naviace Co., Ltd.'s reinforced cardboard "Naviace," you can be freed from using wooden pallets! For example, we can package items like this: a "piano." We received requests from instrument manufacturers saying, "Since other companies couldn't do it, we would like to ask you to help." After several years of testing and verification, we achieved all-cardboard packaging for pianos. 【Packaging Design Conditions】 ■ Weight: 300kg per unit ■ Delicate painted surface, no contact allowed ■ Storage: stacked in 3 layers ■ Equipped with casters, partial load Due to these characteristics, all-cardboard packaging was considered impossible. However, we cleared these issues with packaging design utilizing our "Naviace"! 【Results】 ■ Reduction in packaging material weight ■ Reduction in the number of parts ■ Reduction in workforce ■ Improved recyclability ■ Reduction in material costs ■ Reduction in total logistics costs By adopting the cardboard pallet "Navi Pallet," we achieved a significant reduction in total logistics costs. *For more details, please refer to the PDF document or feel free to contact us.
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basic information
Nabiace Co., Ltd. is a reinforced cardboard manufacturer specializing in export packaging/design for heavy goods and collective packaging. We propose "total logistics cost reduction" through heavy goods packaging and export packaging design. With over 65 years of experience, we continue to refine our design techniques. 【What is "total logistics cost reduction"?】 ■ Breakdown of typical logistics costs Transportation costs … 60% Storage/handling … 27% Packaging materials … 5% Management and others … 8% Rather than simply pursuing a reduction in packaging material costs, we strive to propose cost reductions across the entire logistics process through packaging design, including reducing the labor involved in packing, improving transportation/loading efficiency, optimizing storage, enhancing unpacking ease, and facilitating disposal. ●Nabiace Co., Ltd.● ★Improvement examples https://nabiace.co.jp/index.php/product-introduction/#HP ★Company information https://nabiace.co.jp *For more details, please refer to the PDF materials or feel free to contact us.
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Applications/Examples of results
●Proven Track Record of Reliability● Major Musical Instrument Manufacturers (Upright Pianos, Grand Pianos, Digital Mixers, etc.) Over 10 awards at the "Japan Packaging Contest" hosted by the Japan Packaging Technology Association! ■Awards at the Japan Packaging Contest 2005: Minister of Economy, Trade and Industry Award for "Surface Protection Film Collective Packaging" 2007: Category Award for "X-ray Equipment" 2008: Minister of Economy, Trade and Industry Award for "Headlight Packaging" Logistics Award for "700kg Roll Suspended Packaging" 2009: Minister of Economy, Trade and Industry Award for "Collective Packaging of 40 Export Chairs" (Highest Award at the Japan Packaging Contest) 2010: Logistics Award for "Two Rolls Suspended Packaging" 2011: President's Award from the Japan Chamber of Commerce and Industry for "All Cardboard Packaging of Large Copiers" 2013: Logistics Award for "All Cardboard Packaging of Digital Mixing Consoles" 2014: Appropriate Packaging Award for "Bulk Packaging" 2015: Logistics Award for "Improvement of Paper Joint Lock" 2016: Category Award for "Support Lock - All Cardboard Packaging of Aircraft Seats"
Detailed information
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Before improvement: Using wooden pallets, plywood, foam agents, and cardboard.
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After improvement: Pallet, base, sleeve - all made of cardboard.
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Company information
◆Reinforced cardboard "Navi Ace" ◆Cardboard pallet "Navi Palette" We propose solutions to improve logistics challenges. 【Features】 ~90% of the raw materials are recycled paper~ - Lower CO2 emissions compared to other materials - Higher recyclability than other materials This contributes to carbon neutrality. ~Can be processed using the same methods as regular cardboard~ - Superior processability compared to other materials This allows for custom designs tailored to the contents, thereby improving logistics efficiency and contributing to cost reductions such as transportation expenses. *Other materials = wood, iron and steel, plastic resin, paper tubes, etc. Additionally, we established and relocated our manufacturing base in 2023, expanding our production scale. - Smoother deliveries across the Kanto region - Enhanced quality with new equipment - Production facilities that consider both the global environment and labor conditions - Doubling production capacity allows for the creation of packaging for heavier and more complex products. *As of September 2023, we changed our company name from Fukuno Cardboard Industry to Navi Ace Kanto.