Support for the Introduction of AI Visual Inspection Systems
Support for the Introduction of AI Visual Inspection Systems
We propose total solutions in a one-stop manner.
The introduction of an appearance inspection system utilizing AI (artificial intelligence) faces various challenges and hurdles. At Frontier System, we propose "AI Appearance Inspection System Implementation Support" based on our track record of implementation in manufacturing sites. We provide a total solution that covers everything from verifying whether the inspection purpose is optimal for AI, to conducting demonstration experiments, building systems, follow-up after implementation, maintenance, and improvements. Additionally, it is also possible to incorporate AI software into your currently used image inspection system, so please consider this option.
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basic information
**Flow of Introducing AI Appearance Inspection System** ● AI Verification We capture images of the workpieces subject to AI appearance inspection and perform image judgment using AI software designed for machine vision. Through this series of tasks, you can determine the feasibility of introducing AI inspection. ● Demonstration Experiment Based on the verification results, we will conduct work assuming the introduction of the inspection system into your production site. To enhance the efficiency and accuracy of AI image judgment, we will acquire a large amount of image data and build an AI learning model. ● System Construction Depending on the image acquisition conditions from the demonstration experiment and the inspection environment of your production site, we will select equipment such as cameras, lenses, and lighting, and finalize the specifications of the AI appearance inspection system. After constructing the inspection system, we will conduct internal verification and optimization before handing it over. ● Introduction and Operation We promise 100% support for the introduction and operation of the AI appearance inspection system. In the event of a problem, we are committed to complete recovery within 48 hours. We also provide reliable support for unexpected events on-site.
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Applications/Examples of results
【Inspection Targets】 Paper, non-woven fabric, metal, steel plates, metal foils, glass, rubber, general plain sheets, functional films, optical films, coated films, plastic films, industrial/food films, and other general-purpose films are supported for defect inspection. 【Applications】 Ideal for defect detection and classification.
Detailed information
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● KE-VJM-AI Series This is an inspection system equipped with AI software that is expected to achieve learning effects through deep learning. It is an inspection system that combines PC-based machine vision with a high-performance image processing unit. The advanced imaging and preprocessing/filtering technology of the image processing unit reduces the load on the PC, enabling stable inspections.
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● ZD-CFAI Series This is an inspection system equipped with AI software, expected to deliver learning effects through deep learning. It is a PC-based inspection system with excellent scalability. By combining a line sensor camera that can be selected from a wide variety of options with our uniquely developed high-reliability image processing software, it achieves high-precision inspections.
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● KE-XGXM-AI Series This is an inspection system equipped with AI software that is expected to provide learning effects through deep learning. It is a next-generation high-performance inspection system equipped with KEYENCE's image processing devices XG-X2800 / XG-X2900. With stable high performance and a high level of completeness as a total system, it contributes to solving customer problems.
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Company information
"Frontier System" has over 30 years of experience and technical expertise in the development of surface defect inspection systems since its establishment, and we propose the most suitable inspection systems for our customers' production sites. We support defect inspection for a wide range of materials including plain sheets, paper, non-woven fabrics, metals, steel plates, metal foils, glass, rubber, functional films, optical films, coated films, plastic films, industrial/food films, and other general-purpose films. Furthermore, we provide comprehensive after-sales follow-up and support after the installation of inspection equipment. Our 100% domestic support and rapid response in case of emergencies are our unique "commitment" and strength.