Achieving longer lifespan for mold components with the permeation diffusion treatment technology "Ainix"!
A must-see for those struggling with surface treatment and coating of press molds, aluminum die-casting molds, and cutting tools!
"I-NIX" refers to the "New Penetration Diffusion Treatment Method," which is a completely eco-friendly surface treatment method that processes a treatment agent primarily composed of Na (sodium) and special elements in an electric furnace. By improving qualities such as wear resistance, impact resistance, and heat resistance, it significantly extends the lifespan of products. Its efficient processing characteristics also enable cost reduction simultaneously. Due to its property of enveloping the coating, it becomes less prone to peeling. *Applicable only to items that can be treated at high temperatures. ◎ Press Molds - The friction coefficient decreases, resulting in a delayed wear effect on punches. - The penetration layer is deep, allowing for regrinding. *Typical penetration depth is 0.1 to 0.15 mm, which can be adjusted slightly depending on the treatment. - There is no dimensional change, allowing treatment of products with strict clearance requirements. Up to 20-30 times improvement compared to in-house standards for hard materials! ◎ Aluminum Die-Casting Molds - Can delay and minimize the occurrence of heat cracks due to thermal fatigue. Also effective against melting loss. Up to 0-10 times improvement! ◎ Cutting Tools - Processing with ultra-hard hob cutters or throwaway tips reduces chipping. Up to 2-6 times improvement! Please feel free to contact us if you have any requests.
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basic information
【Features】 ■ Depth of penetration can be freely adjusted (up to 0.3mm under certain conditions) ■ Effective for extrusion molds due to low friction coefficient. Improved release properties. ■ No dimensional change, allowing processing even for finished products (Note: dimensional changes may occur if heat treatment is poor). ■ Can be combined with other coatings (limited to those that can be treated at high temperatures). ■ Recommended materials: carbide, die steel, high-speed steel, etc. (All materials that can be hardened and tempered at high temperatures are possible).
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Applications/Examples of results
【Customer Case Studies】 ■ Press molding dies for cemented carbide powder ■ Press molding dies for neodymium powder ■ Hot forging dies for copper alloys ■ Riveting tools for stainless steel (SUS304) ■ Drawing dies for stainless steel (SUS304) ■ Press molding dies for iron-based powder ■ Hot drawing dies for tungsten wire (φ1.95) and more *For more details, please refer to the PDF document or feel free to contact us.
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Company information
Our company not only specializes in the groundbreaking new metal penetration treatment known as AINIX treatment, but also broadly handles the production of various metal parts. Our strong commitment to high quality and cost performance has been highly appreciated by our customers. Moving forward, we will continue to anticipate the changing needs of our customers in the machinery industry year by year, and by providing the technologies and information they will need at a high level, we will contribute to Japan's manufacturing industry and local communities.
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