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  5. Visual Inspection Equipment
  6. AI visual inspection for detecting defects in complex-shaped metal parts.

AI visual inspection for detecting defects in complex-shaped metal parts.

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last updated:Apr 12, 2024

HACARUS
HACARUS
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AI automatically detects defects in metal parts and other items using only good products! AI visual inspection is now possible for complex shapes like die-castings, which could only be inspected visually before.

The AI visual inspection system "HACARUS Check" is an all-in-one package that automatically detects defects in workpieces using "collaborative robots + cameras with lighting + high-performance AI." It can be implemented as a one-stop solution from imaging with robots and cameras to AI's OK/NG judgment. With the ability to conduct 360-degree inspections, it is suitable for complex-shaped workpieces such as die-cast and machined products, achieving reductions in inspection labor and standardization of quality. ■ Target Workpieces Small automotive parts, die-casting, metalworking and processing, press processing, plating, bearings, textiles, rubber, resin, plastics, ceramics, etc. ■ Features 1. 360-Degree Inspection The 6-axis robotic arm, illuminated ring lighting, and rotating lift platform work together to detect defects in hard-to-image areas. 2. Small Quantity, Good Quality, Fast Learning AI Thanks to HACARUS's unique AI technology, there is no need to collect defective product data; a high-precision AI can be quickly built from a small amount of good product data. 3. Easy Installation Compact design, operates on 100V power supply. Overall dimensions: 1555mm × 740mm × 860mm (fixed with caster-mounted adjusters). *For more details, please visit the product's special website below.⬇︎

    Visual Inspection EquipmentImage analysis softwareSoftware (middle, driver, security, etc.)
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AI visual inspection for detecting defects in complex-shaped metal parts.

hacarus.PNG
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  • Related Link - https://check.hacarus.com/ja/

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【Set Contents】 ■Hardware Collaborative robot, camera, lighting, rotating lift platform, robot control, enclosure with emergency stop button, PC ■Software AI inspection software 【Implementation Effects】 ■Significant reduction in inspection man-hours ■Improvement in inspection accuracy ■Inheritance of skilled inspector techniques *For details, please request materials or view the PDF data from the download.

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Applications/Examples of results

【Target Defects】 Scratches, dents, casting defects, flow lines, uneven paint, dirt, etc. 【Target Workpieces】 Automotive parts, metal products with surface characteristics Examples: die casting, metal working and processing, press processing, plating, bearings, fibers, rubber, resin, plastic, ceramics, etc. *For more details, please refer to the PDF document or feel free to contact us.*

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AI visual inspection that reduces visual inspection and detects defects in complex-shaped metal parts and others.

AI visual inspection that reduces visual inspection and detects defects in complex-shaped metal parts and others.

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AI Appearance Inspection | HACARUS Check AI Software

AI Appearance Inspection | HACARUS Check AI Software

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AI appearance inspection system for automatic detection of defects in complex-shaped workpieces.

AI appearance inspection system for automatic detection of defects in complex-shaped workpieces.

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HACARUS Check Features and Implementation Examples

HACARUS Check Features and Implementation Examples

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AI Visual Inspection Solution HACARUS Check Series

AI Visual Inspection Solution HACARUS Check Series

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News about this product(8)

February 7, 2024, 3:00 PM - 4:00 PM, HACARUS-hosted webinar "Secrets of Automating Visual Inspection for the Manufacturing Industry" featuring NTN, Toyo Electronics, and Visco explaining the latest technologies in AI visual inspection.

  • Seminar・Event

HACARUS Inc. will hold a webinar on "Secrets of Automating Visual Inspections for the Manufacturing Industry" on Wednesday, February 7, with three technical partners. Each company will explain the latest technologies in automation solutions for manufacturing sites that they specialize in. Additionally, we will introduce use cases combined with our AI visual inspection software "HACARUS Check AI." Participation is free. 【Program】 HACARUS Check series and successful implementation examples (HACARUS Inc.) Use cases of the high-speed module "i-WRIST" for automating manual tasks (NTN Corporation) Automation examples of die-casting peripheral devices and transportation/logistics processes (Toyodenko Co., Ltd.) Image processing inspection device "VTV-9000 Series" capable of hybrid inspection with AI and rule-based methods (Visco Technologies Inc.) Q&A session 【Recommended for】 - Those involved in automating manufacturing and inspection processes in the automotive parts industry - Those looking to incorporate new technologies to improve productivity - Those considering the introduction of visual inspection AI or have implemented it but are not seeing results - Those questioning the return on investment of AI

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On January 31, 2024, Ryo Onishi, Director, CPO, and Head of the Product Division, will appear in the special program "AI Visual Inspection Feature Spring 2024" on Apelza TV.

  • Seminar・Event

On January 31, the special program "AI Visual Inspection Feature 2024 Spring" will be held online, featuring Ryo Onishi, Executive Officer, CPO, and Head of the Product Division. Aperza TV is an internet television channel for engineers involved in manufacturing and research and development. This feature will showcase the latest examples and technological trends in visual inspection using AI and image processing through video. In the Hakarus session, titled "Automating Visual Inspection for Complex-Shaped Precision Automotive Parts: A Successful Case Study," we will introduce a case where the number of inspectors was reduced by one-third using robots and AI. ■Broadcast Date and Time January 31, 2024 (Wednesday) 11:20 AM - 11:50 AM

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From November 29, 2023, for four days, HACARUS will exhibit at the Daido Co., Ltd. booth at the "International Robot Exhibition."

  • Seminar・Event

HACARUS Inc. will exhibit at the "2023 International Robot Exhibition (iREX2023)" held at Tokyo Big Sight for four days starting November 29, at the booth of Daido Corporation. We will demonstrate the AI visual inspection system "HACARUS Check for FANUC CRX Series," which was released in June this year. This new product has been developed as a plugin-compatible device for FANUC's collaborative robot CRX series. ■ Exhibited Product HACARUS Check for FANUC CRX Series (CFCS-1000) This AI visual inspection system is designed for those who want to reduce inspection labor for assembly inspections that do not require workpiece flipping or only require inspection on one side. By simply placing the workpiece, the robot and AI will perform the inspection. https://check.hacarus.com/ja/crx/product/

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October 19-20, 2023, first exhibition at "Techno Fair 2023," one of the largest comprehensive technology exhibitions in the Hokuriku region.

  • Seminar・Event

Special Exhibition Demonstration of the AI Visual Inspection System HACARUS Check ■ Exhibition Overview Name: Hokuriku Technology Exchange Techno Fair 2023 Date: October 19 (Thursday) and 20 (Friday), 2023, 10:00 AM - 5:00 PM Venue: Fukui Prefectural Industrial Hall, Fukui Prefectural Lifelong Learning Center, Fukui Prefectural University of Small and Medium Enterprises ■ Demonstration Date: October 19 (Thursday) 11:00 AM - 11:10 AM Venue: Fukui Prefectural Industrial Hall, Building 1, Special Exhibition HACARUS Booth Content: Introduction of the AI visual inspection system "HACARUS Check" in an interview format by the MC ■ New Product and Technology Presentation Date: October 20 (Friday) 2:15 PM - 2:30 PM Venue: Fukui Prefectural Industrial Hall, Building 2, Presentation Corner Content: AI visual inspection solution that reduces visual inspection and standardizes quality Case studies of robots and AI that can be used on-site Presenter: Yusuke Fujita, Product Manager, Product Business Division, HACARUS Inc. [Registration & Details] https://www.technofair.jp/presentation/

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HACARUS applies its unique sparse modeling technology to AI, aiming to provide truly useful digital solutions. With over 8 years of experience contributing to problem-solving for numerous companies, we leverage our unique expertise and technological capabilities to transform human insights into assets, successfully enhancing operational efficiency and reducing manpower. We consistently support everything from data acquisition methods to integration with existing systems, working towards the realization of a future where humans and AI coexist.

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  • Software (middle, driver, security, etc.)
          

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