MQL semi-dry processing system external lubrication device 'Bluebe' and lubricants.
MQL (Semi-Dry) Processing System
Easy installation on existing machinery! An external lubrication device that achieves stable discharge with minimal and high precision.
The "MQL Semi-Dry Processing System" is a processing method that uses an extremely small amount of oil, ranging from 4ml to 30ml per hour, to work with metal, making it as close to dry processing as possible. The external mist lubrication device "Bluebe" can accurately supply a small amount of mist to the processing point using a nozzle and can be easily installed on existing machines. By using a dedicated lubricant with high lubrication performance and secondary performance, and employing a specialized application nozzle, the mist adhesion to the processing point is optimized. 【Features】 ■ Minimal and highly precise stable discharge ■ Oil discharge volume control using a high-precision plunger pump (FK・JK) ■ Easy installation on existing machines ■ Reduction of total lubricant costs ■ Decrease in oil stains and stickiness both inside and outside the factory *For more details, please refer to the catalog or feel free to contact us.
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basic information
◆Features◆ ≪Environment & Safety≫ - Extremely low usage - Eliminates factory dirt and stickiness - Smooth collection of chips - Safe for human bodies, made from plant-based oils - No risk of fire - Biodegradable (does not accumulate in the environment, compliant with ISO 14000) ≪Cost Reduction≫ - Reduction in total cost of oils (no need for concentration management, spoilage prevention management, or disposal) - Simplification of cleaning and wiping (reduces cutting oil adhering to workpieces) - Drying of chips (can be re-dissolved without a drying process) - Simplification of oil equipment (no need for cutting oil tanks or circulation systems) - Extension of tool life (high lubricity reduces heat generation at the cutting edge) ≪Productivity Improvement≫ - Increased productivity (can increase feed rate) - Improved machining accuracy and surface finish roughness - Automation of lubrication *The factors of machining are determined by machine equipment, tools, and cutting conditions, but cutting oil serves as a powerful supporter. Bluebe cutting oil has high lubricity and can improve cutting conditions such as feed rate compared to conventional cutting oils.* *For more details, please refer to the catalog or feel free to contact us.*
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For more details, please refer to the catalog or feel free to contact us.
Detailed information
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External fuel supply device
Line up（6）
| Model number | overview |
|---|---|
| MQUEL | High lubricating oil agent exclusively for MQL (semi-dry) |
| type FK | External mist lubrication device Bluebe standard type |
| type JK | External mist lubrication device Bluebe compact type |
| type BX | External mist lubrication device Bluebe large oil volume type |
| type MK | External mist lubrication device Bluebe with clear oil volume setting using a graduated dial |
| type BK | External mist lubrication device Bluebe stable discharge of extremely small amounts of mist |
catalog（4）
Download All Catalogs![[Data] "Cutting x Semi-Dry: The Reason Why a Few Milliliters of Lubrication is the Standard in the Cutting Process"](https://image.mono.ipros.com/public/catalog/image/01/619/368158/IPROS09016351444555967635.jpeg?w=120&h=170)
Company information
MQL semi-dry processing, which uses an extremely small amount of cutting oil (in mL per hour) to machine metals. This can transform the entire cutting process in terms of the environment, extending tool life, improving surface finish, and reducing cleaning processes. We provide comprehensive support with mist supply devices (Bluebe, EcoBooster), dedicated cutting oils, holders (EB-TOOL), our own machining equipment, and specialists in cutting. We propose new end mills based on the knowledge cultivated from our unique cutting tools and molds (exclusive distributor of Shin Sankyo Tool). 【Examples of Semi-Dry Processing】 - Cutting: Cutting of aluminum sashes, sprues, etc. - Mold processing: Processing quality recognized by machine tool manufacturers. - Precision processing: Specializing in finishing processes. - Small diameter deep hole processing: Drilling represented by oil holes in crankshafts. - Environmental case: Received the Aichi Environmental Award (Bronze) in 2010. 【Tool List】 - Cutpia, GRANLUND: Flexible combinations for counterboring and chamfering. - MIRCORNA: Over 12mm! For through cutting and grooving. - HAMMOND: Gun drilling even on general-purpose machines. - New KKK (NEW SANKYO TOOL) end mills: End mills with excellent cost performance.