MQL semi-dry processing system internal lubrication device 'Eco Booster' and oil agent
Eco Booster
Easy installation on existing machinery! An internal lubrication device that supplies mist to the cutting edge using machine piping.
The "MQL Semi-Dry Processing System" is a processing method that uses an extremely small amount of oil, ranging from 4ml to 30ml per hour, to work on metal, making it as close to dry processing as possible. The internal lubrication device "Eco Booster" generates fine mist inside the machine and accurately supplies the mist to the cutting edge by utilizing the machine's piping, such as spindle-through machining centers and NC lathe turrets. It can be installed on existing machines since it can utilize the existing coolant piping. 【Features】 ■ Accurately supplies mist to the processing point ■ Can utilize existing coolant piping ■ Produces dry mist with particle sizes around 1 micron *For more details, please refer to the catalog or feel free to contact us.
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basic information
◆Features◆ ≪Environment & Safety≫ - Extremely low usage - Eliminates factory dirt and stickiness - Smooth dust collection of chips - Safe for human body, plant-based oil - No risk of fire - Biodegradable (does not accumulate in the environment, compliant with ISO 14000) ≪Cost Reduction≫ - Reduction of total oil costs (no need for concentration management, spoilage prevention management, or disposal processing) - Simplification of cleaning and wiping (reduces cutting oil adhering to workpieces) - Drying of chips (can be re-dissolved without a drying process) - Simplification of oil equipment (no need for cutting oil tanks or circulation systems) - Extension of tool life (high lubricity reduces heat generation at the cutting edge) ≪Productivity Improvement≫ - Increased productivity (can increase feed rate) - Improved processing accuracy and surface finish roughness - Automation of lubrication *The factors of processing are determined by machine equipment, tools, and cutting conditions, but cutting oil serves as a powerful supporter. Bluebe cutting oil has high lubricity and can improve cutting conditions such as feed rate compared to conventional cutting oils.* *For more details, please refer to the catalog or feel free to contact us.*
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For more details, please refer to the catalog or feel free to contact us.
Line up（3）
| Model number | overview |
|---|---|
| MQUEL | High lubricating oil agent exclusively for MQL (semi-dry). |
| type EB | Internal lubrication device: EB3, EB3P, EB3EP... for molds and turning processing. |
| type EB | Internal lubrication device: EB7P, EB7EP... for small diameter deep holes and boring processing. |
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Company information
MQL semi-dry processing, which uses an extremely small amount of cutting oil (in mL per hour) to machine metals. This can transform the entire cutting process in terms of the environment, extending tool life, improving surface finish, and reducing cleaning processes. We provide comprehensive support with mist supply devices (Bluebe, EcoBooster), dedicated cutting oils, holders (EB-TOOL), our own machining equipment, and specialists in cutting. We propose new end mills based on the knowledge cultivated from our unique cutting tools and molds (exclusive distributor of Shin Sankyo Tool). 【Examples of Semi-Dry Processing】 - Cutting: Cutting of aluminum sashes, sprues, etc. - Mold processing: Processing quality recognized by machine tool manufacturers. - Precision processing: Specializing in finishing processes. - Small diameter deep hole processing: Drilling represented by oil holes in crankshafts. - Environmental case: Received the Aichi Environmental Award (Bronze) in 2010. 【Tool List】 - Cutpia, GRANLUND: Flexible combinations for counterboring and chamfering. - MIRCORNA: Over 12mm! For through cutting and grooving. - HAMMOND: Gun drilling even on general-purpose machines. - New KKK (NEW SANKYO TOOL) end mills: End mills with excellent cost performance.