We can automate the polishing of turbine blades, which requires skilled techniques, with ACF!
FerRobotics ACF Series
The craftsmanship that has been given up until now (polishing, grinding) is being automated through uniform control using a high-speed autonomous control system for contact force. Gravity load is also autonomously controlled!
FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology enables consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly and automatically compensates for changes in dimensional tolerances, curved shapes, and non-flat surfaces by rapidly adjusting the stroke, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the expansion and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, it automatically corrects tool loads affected by gravity changes due to the robot's angle, ensuring consistent contact pressure from any angle and enabling a finish without processing irregularities.
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basic information
Example usage videos are available on the official FerRovotics YouTube channel. Search for "FerRobotics"!! ◆Challenges addressed by automation of polishing and grinding using our technology - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual differences - Resolution of the risk of inheriting skilled workers' expertise - Relief from the "3K" jobs for workers - Consistent high reproducibility of work available 24/7, 365 days a year - Cost reduction possible by minimizing the consumption of consumables through consistent pressure during processing
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Applications/Examples of results
Automotive, aerospace, railway, sanitary products, grinding and polishing processes in steel mills (Example application videos available on the official YouTube channel. By FerRobotics.) Examples: Welding bead removal, welding spatter removal, sanding before painting, polishing turbine blades, sanding and polishing ceramic products such as sanitary items, deburring cast parts, polishing wind turbine blades, polishing acrylic glass, and various types of buff polishing and mirror polishing. ◆ Polishing Processes - Grinding after laser brazing of the roof joints of automotive bodies - Removal of welding spatter, soot removal, sanding, and brushing at the door entry area - Repair polishing - Sanding before painting - Polishing - Deburring and polishing of cast, metal, and plastic parts, etc.
Detailed information
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We provide the best solutions for robotic polishing and grinding that equip industrial robots with a sense of touch using our patented technology, Active Compliant Technology (ACT), enabling greater flexibility, reliability, and profitability in manufacturing environments than ever before. The ACT, optimized for robots, automatically measures the required pressing force, instantly self-corrects for complex surface shapes, and allows for processing with a consistent pressing force. It can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product tailored to special requirements, ACT clearly contributes to efficiency improvements in production processes that have previously been impossible to automate. By experiencing the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (polishing, sanding, grinding, deburring, buffing, mirror finishing, etc.).
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Company information
FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide our customers and business partners around the world with the highest quality experiences and have earned their strong trust. Our patented Active Compliant Technology (ACT) can give robots a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that enable the automation of tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continually pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Thanks to our experience and advanced expertise, we have gained high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.