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  6. Quickly, beautifully, and easily automate the polishing of woodworking products! Maximize corporate value.

Quickly, beautifully, and easily automate the polishing of woodworking products! Maximize corporate value.

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FerRobotics ACF-K

last updated:Sep 12, 2024

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
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Automate the artisan techniques (polishing, grinding) and hazardous tasks that have been given up until now by uniformly controlling the contact force on the workpiece with high-speed autonomous control. Experience the level of improvement.

It is a combination of ACF-K and an orbital sander. FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) generated during polishing and grinding processes that require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. Using the end effector (ACF) with ACT technology, it quickly and automatically adjusts to changes in dimensional tolerances, curved shapes, and non-flat surfaces by rapidly extending and retracting the stroke, maintaining contact with the workpiece at the set force. Since this technology can increase the speed at which devices and robots move along their paths, it enhances processing speed and improves cycle times. In robotic polishing, the ACF itself controls the contact pressure through the extension and retraction of the stroke, eliminating the need to move the heavy robot arm for corrections. Additionally, it automatically corrects tool loads affected by gravity changes due to the robot's angle, ensuring a consistent contact pressure from any angle and enabling a finish without processing inconsistencies.

    Articulated Robot
ACF-K-Dyn-5781400.jpg

Quickly, beautifully, and easily automate the polishing of woodworking products! Maximize corporate value.

ACF-K-Dyn-5781400.jpg
ACF-K-Dyn-5781400.jpg
  • Related Link - https://www.ferrobotics-japanoffice.com/

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basic information

Usage example videos are available on the official FerRovotics YouTube channel. Search for "FerRobotics"!! ◆Challenges addressed through automation of polishing and grinding using our technology - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual differences - Mitigation of the risk of inheriting skilled worker knowledge - Relief from the "3K" jobs for workers - Consistent work with high reproducibility available 24/7, 365 days a year - Cost reduction possible by minimizing the consumption of consumables through consistent pressure application

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Applications/Examples of results

Automotive, aviation, railway, sanitary products, grinding and polishing processes in steel mills (Example application videos are available on the official YouTube channel. By FerRobotics.) Examples: Welding bead removal, welding spatter removal, sanding before painting, polishing turbine blades, sanding and polishing of sanitary ceramic products, deburring of cast parts, polishing wind turbine blades, polishing acrylic glass, and various types of buff polishing and mirror polishing. ◆ Polishing Processes - Grinding after laser brazing of the roof joints of automotive bodies - Removal of welding spatter, soot removal, sanding, and brushing at the door entry area - Repair polishing - Sanding before painting - Polishing - Deburring and polishing of cast, metal, and plastic parts, etc.

Detailed information

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    We provide the best solutions for robotic polishing and robotic grinding that equip industrial robots with tactile feedback using our patented Active Compliant Technology (ACT), enabling greater flexibility, reliability, and profitability in manufacturing environments than ever before. The ACT optimized for robots automatically measures the required pressing force, instantly compensates for complex surface shapes, and allows for consistent processing with a constant pressing force. It also responds to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product to meet special requirements, ACT clearly contributes to efficiency improvements in production processes that have not been automated until now. By confirming the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (polishing, sanding, grinding, deburring, buffing, mirror finishing, etc.).

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ACF-K

ACF-K

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AOK501 Double Action Orbital Sander Package (Standard) - High-speed autonomous control of pressing force and gravity compensation significantly improves processing speed.

AOK501 Double Action Orbital Sander Package (Standard) - High-speed autonomous control of pressing force and gravity compensation significantly improves processing speed.

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Easy exchange of various tools. ACF-K

This single unit supports robot polishing using various tools. It contributes to the automation of polishing tasks, deburring automation, and labor-saving! ACF-K!!

  • Product news

The tool exchange unit ACF-K, which allows for quick and easy attachment and detachment of various hand tools using Active Compliant Technology (ACT) that automatically corrects the "difference" in contact pressure caused by various factors during the grinding process requiring skilled techniques, contributes to the labor-saving of your polishing operations. FerRobotics' Active Compliant Technology is a technique that automatically corrects the "difference" in contact pressure (force) generated during processing for workpieces with dimensional tolerances, curved shapes, non-flat surfaces, R shapes, etc., in grinding and polishing processes that require skilled techniques. It also automatically corrects gravitational loads, allowing for consistent grinding/polishing at the set contact force. This technology can increase the speed of the device or robot's trajectory, thereby improving processing speed and cycle time. Furthermore, it automatically corrects tool loads due to gravity, which changes with the angle of the robot, ensuring a consistent contact pressure from any angle and enabling a finish without processing irregularities.

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FerRobotics

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス

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FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide our customers and business partners around the world with the highest quality experiences and have earned their strong trust. Our patented Active Compliant Technology (ACT) can give robots a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that enable the automation of tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continually pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Thanks to our experience and advanced expertise, we have gained high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.

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The success story of the introduction of the automatic polishing system for BIW with a European automobile manufacturer.
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A game changer in robot polishing! Use case examples on YouTube!
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A game changer in robot polishing! Use case examples on YouTube!

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