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  6. Polishing curved brisk surfaces with robots! A game changer for the aerospace industry.

Polishing curved brisk surfaces with robots! A game changer for the aerospace industry.

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FerRobotics AAK

last updated:Aug 18, 2024

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
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An end effector that enables automation systems for high-speed processing and high-quality finishing of skilled techniques (polishing, grinding) and hazardous tasks that have been given up until now.

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) generated during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly and automatically compensates for changes in dimensional tolerances, curved shapes, and non-flat surfaces by rapidly adjusting the stroke, maintaining contact with the workpiece at the set force. This technology can increase the speed of the equipment and the robot's trajectory, thereby improving processing speed and cycle time. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, it automatically compensates for tool load variations caused by gravity due to the robot's angle, ensuring a consistent contact pressure from any angle and enabling a finish without processing inconsistencies.

    Articulated Robot
FerRobotics_AAK_XS

Polishing curved brisk surfaces with robots! A game changer for the aerospace industry.

FerRobotics_AAK_XS 1.png
FerRobotics_AAK_XS 1.png
  • Related Link - https://www.ferrobotics-japanoffice.com/

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basic information

Usage example videos are available on the official FerRovotics YouTube channel. Search for "FerRobotics"! ◆Challenges addressed by automation of polishing and grinding using our technology - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual variations - Mitigation of the risk of inheriting skilled worker knowledge - Relief for workers from the "three K" jobs (dirty, dangerous, and difficult) - Consistent high-reproducibility work possible 24 hours a day, 365 days a year - Cost reduction achievable by minimizing the consumption of consumables through consistent pressure application The ACF-K is registered with Universal Robots' UR+.

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Applications/Examples of results

Automotive, aerospace, railway, sanitary products, grinding and polishing processes in steel mills (Example application videos available on the official YouTube channel. By FerRobotics.) Examples: Welding bead removal, welding spatter removal, sanding before painting, polishing turbine blades, sanding and polishing of sanitary ceramic products, deburring of cast parts, polishing wind turbine blades, polishing acrylic glass, and various types of buff polishing and mirror polishing. ◆ Polishing Processes - Grinding after laser brazing of the roof joints of automotive bodies - Removal of welding spatter, soot removal, sanding, and brushing at the door entry area - Repair polishing - Sanding before painting - Polishing - Deburring and polishing of cast, metal, and plastic parts, etc.

Detailed information

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    We provide the best solutions for robotic polishing and grinding that equip industrial robots with a sense of touch using our patented Active Compliant Technology (ACT), enabling greater flexibility, reliability, and profitability in manufacturing environments than ever before. The ACT, optimized for robots, automatically measures the required pressing force, instantly compensates for complex surface shapes, and allows for consistent processing with a constant pressing force. It can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product to meet special requirements, ACT clearly contributes to efficiency improvements in production processes that have previously been impossible to automate. By confirming the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (polishing, sanding, grinding, deburring, buffing, mirror finishing, etc.).

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AAK/401

AAK/401

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The best solution for robot polishing.

A game changer in grinding and polishing automation! Leaving no 3K jobs for the next generation. Solving the shortage of skilled workers. Building a polishing robot system that equips robots with human-like sensory capabilities through high-speed autonomous correction control of contact force!

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding with a set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by rapidly and automatically correcting the stroke's extension and contraction, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, it automatically corrects tool load variations caused by gravity changes due to the robot's angle, ensuring a consistent contact pressure from any angle and enabling a finish without processing inconsistencies.

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An era where skilled techniques are performed by robots! Surface polishing of non-planar turbine blades is also done by robots.

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at a set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly and rapidly compensates for changes in dimensional tolerances, curved shapes, and non-flat surfaces by adjusting the stroke's extension and contraction, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle times. In robotic polishing, the ACF itself controls the contact pressure through stroke adjustments, eliminating the need to move the heavy robot arm for corrections, which further assists in improving processing speed. Additionally, it automatically compensates for tool loads that change due to the robot's angle, ensuring a consistent contact pressure from any angle, enabling a finish without processing inconsistencies.

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2022 International Robot Exhibition YANASE x FERROBOTICS

Attention those who want to automate skilled tasks such as polishing and grinding! The 2022 International Robot Exhibition starts today. FerRobotics sales partner Yanase Co., Ltd. will be exhibiting. Be sure to check out the best solutions for robotic polishing.

  • Seminar・Event

FerRobotics products equipped polishing robots will be showcased by our sales partner, Yanase Co., Ltd., a polishing material manufacturer, at iREX2022. We invite you to visit us. Booth: E-52 Location: Tokyo Big Sight FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed! By giving the robot a sense of touch, it can autonomously correct for workpiece tolerances, warping, and even gravitational loads at high speed, allowing for consistent contact pressure during processing from any angle. For example, R-shaped forms like motorcycle tanks and pipes can be automatically polished and ground without the need for intricate programming, thus reducing cycle times.

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Easy exchange of various tools. ACF-K

This single unit supports robot polishing using various tools. It contributes to the automation of polishing tasks, deburring automation, and labor-saving! ACF-K!!

  • Product news

The tool exchange unit ACF-K, which allows for quick and easy attachment and detachment of various hand tools using Active Compliant Technology (ACT) that automatically corrects the "difference" in contact pressure caused by various factors during the grinding process requiring skilled techniques, contributes to the labor-saving of your polishing operations. FerRobotics' Active Compliant Technology is a technique that automatically corrects the "difference" in contact pressure (force) generated during processing for workpieces with dimensional tolerances, curved shapes, non-flat surfaces, R shapes, etc., in grinding and polishing processes that require skilled techniques. It also automatically corrects gravitational loads, allowing for consistent grinding/polishing at the set contact force. This technology can increase the speed of the device or robot's trajectory, thereby improving processing speed and cycle time. Furthermore, it automatically corrects tool loads due to gravity, which changes with the angle of the robot, ensuring a consistent contact pressure from any angle and enabling a finish without processing irregularities.

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FerRobotics

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス

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FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide our customers and business partners around the world with the highest quality experiences and have earned their strong trust. Our patented Active Compliant Technology (ACT) can give robots a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that enable the automation of tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continually pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Thanks to our experience and advanced expertise, we have gained high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.

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