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  5. Articulated Robot
  6. Automation of deburring and polishing! Reduce programming effort with easy setup.

Automation of deburring and polishing! Reduce programming effort with easy setup.

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FerRobotics ACF-K

last updated:Aug 28, 2024

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
  • Official site

Automating the surface finishing of craftsmanship. Instantly and automatically adjusting the most important pressure (applied force) for polishing to angles, workpiece warping, and curved surfaces, ensuring uniform pressure during processing.

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it quickly and automatically compensates for changes in dimensional tolerances, curved shapes, and non-flat surfaces by instantaneously adjusting the stroke, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the expansion and contraction of its stroke, eliminating the need to move the heavy robotic arm for corrections, which further assists in improving processing speed. Moreover, since it automatically compensates for tool load changes due to gravity based on the robot's angle, it maintains a consistent contact pressure from any angle, enabling a finish without processing inconsistencies.

    Articulated Robot
ACF-K_Dyn_5227600_all_products.jpg

Automation of deburring and polishing! Reduce programming effort with easy setup.

ACF-K_Dyn_5227600_all_products.jpg
ACF-K_Dyn_5227600_all_products.jpg
  • Related Link - https://www.ferrobotics-japanoffice.com/

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basic information

Example usage videos are available on the official FerRovotics YouTube channel. Search for "FerRobotics"!! ◆Challenges solved by automation of polishing and grinding using our technology - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual variation - Mitigation of the risk of inheriting skilled worker issues - Relief from the 3K jobs for workers - Consistent high reproducibility of work available 24/7, 365 days a year - Cost reduction possible by minimizing the consumption of consumables through consistent pressure application

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Applications/Examples of results

Automotive, aerospace, railway, sanitary products, grinding and polishing processes in steel mills (Example application videos available on the official YouTube channel. By FerRobotics.) Examples: Removal of welding beads, removal of welding spatter, sanding before painting, polishing of turbine blades, sanding and polishing of sanitary and other ceramic products, deburring of cast parts, polishing of wind turbine blades, polishing of acrylic glass, and various types of buff polishing and mirror polishing. ◆ Polishing Processes - Grinding after laser brazing of roof joints on automotive bodies - Removal of welding spatter, soot removal, sanding, and brushing at door entry points - Repair polishing - Sanding before painting - Polishing - Deburring and polishing of cast, metal, and plastic parts, etc.

Detailed information

  • FerRobotics_ACF-Kit_end_effector

    We provide the best solutions for robotic polishing and robotic grinding that equip industrial robots with a sense of touch using our patented technology, Active Compliant Technology (ACT), enabling greater flexibility, reliability, and profitability in manufacturing environments than ever before. The ACT, optimized for robots, automatically measures the required pressing force, instantly self-corrects for complex surface shapes, and allows for consistent processing with a constant pressing force. It can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product tailored to special requirements, ACT clearly contributes to efficiency improvements in production processes that have previously been impossible to automate. By experiencing the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (polishing, sanding, grinding, deburring, buffing, mirror finishing, etc.).

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ACF-K

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Robot polishing for weld bead removal.

Dramatically improve productivity with high-speed automatic correction of the pressing force on the workpiece during grinding operations, weld bead removal, and deburring processes! This instantaneous automatic correction of the pressing force enables robotic polishing for high-quality finishing of weld bead removal!

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FerRobotics' unique technology, ACT, automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by rapidly and automatically correcting the stroke's extension and contraction, maintaining contact with the workpiece at the set force. This technology enables faster trajectory speeds for machines and robots, increasing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robotic arm for corrections, which further assists in improving processing speed. Moreover, it automatically corrects tool load variations caused by gravity changes due to the robot's angle, ensuring a consistent contact pressure from any angle and allowing for a finish without processing inconsistencies. Please check our YouTube channel (FerRobotics) for application example videos.

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FerRobotics

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス

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FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide our customers and business partners around the world with the highest quality experiences and have earned their strong trust. Our patented Active Compliant Technology (ACT) can give robots a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that enable the automation of tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continually pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Thanks to our experience and advanced expertise, we have gained high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.

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There are successful examples of a fully automated system that integrates everything from welding to finishing polishing.
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There are successful examples of a fully automated system that integrates everything from welding to finishing polishing.

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