Implanting fibers into sportswear that requires strength against delamination.
We received an inquiry from a sportswear manufacturer who wanted to create golf apparel using flocking. At that time, there was almost no track record of flocking on sportswear. Therefore, we started by discussing the types and colors of the pile and began by creating test samples. However, since this was our first attempt, significant issues arose with the initial test samples. The fabric was made of nylon, which is typical for sportswear and has a smooth surface, causing the attached pile to easily detach. It was at a level that could not be commercialized, and the customer suggested, "Shall we give up this time?" but I requested another chance to try again. Our laboratory staff and production manager worked on enhancing the adhesion strength. We tested various types of binders (adhesives) with different adhesion strengths and paid attention to viscosity to ensure that the fabric did not become stiff and uncomfortable during intense movement. As a result, we were able to achieve the durability that met the customer's requirements! The customer was pleased, and subsequently, we received repeat orders for the product.
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basic information
■Manufacturing and sales of various synthetic fiber piles ■Flock printing processing ■Full surface tufting processing ■Cutting processing
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Company information
Our company operates with a consistent system from pile manufacturing to flock processing. In addition to the durability, texture, breathability, and flame resistance of the pile, we can also accommodate customer requests for colors and lengths as we handle our own pile dyeing and cutting. Please feel free to consult with us if you have any requests.