Complete automation of robot polishing with paper changer and pressure self-correction.
FerRobotics ACF-K
High-speed automatic correction of contact force brings the sense of skilled workers to industrial robots! Full automation of polishing and grinding processes with a paper changer! Dramatically improve management challenges.
FerRobotics Compliant Robot Technology GmbH has developed the UR+ model ACF-K using its proprietary ACT technology. It can be easily configured on the teaching pendant of Universal Robots UR10, UR10e, and UR16e. The end effector (ACF) utilizing ACT technology automatically compensates for changes in the dimensions, curved shapes, and non-planarity of the workpiece at high speed through instantaneous stroke adjustments, maintaining contact with the workpiece at a constant force as set. This technology increases the speed of the device and robot's trajectory, thereby enhancing processing speed and improving cycle time. Additionally, it automatically compensates for tool load variations due to gravity changes at different robot angles, ensuring a consistent pressing force from any angle and enabling a finish without processing inconsistencies. Our proprietary technology allows for fully automated polishing with a paper changer!
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basic information
Usage example videos are available on the official FerRovotics YouTube channel. Search for "FerRobotics"!! ◆Challenges addressed by automation of polishing and grinding using our technology - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual variation - Mitigation of the risk of inheriting skilled worker issues - Relief from the 3K jobs for workers - Consistent, high-reproducibility work possible 24/7, 365 days a year - Cost reduction achievable by minimizing the consumption of consumables through consistent pressure during processing Maximum pressing force (contact force) from 100N Correctable dimension (stroke) maximum value: 35mm to 98mm Compatible with almost all industrial robot and collaborative robot brands. This is a UR+ product from Universal Robots. 3D Jobs (Dirty, Dangerous, Demanding jobs) can be automated in Japan, addressing the 3K (Kitsui, Kiken, Kitanai) issues.
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Applications/Examples of results
Automation of various manufacturing lines is possible not only for processes such as polishing, grinding, finishing, sanding, polishing, and deburring (removing burrs) in the automotive industry, aerospace industry, shipping, railways, casting and forging, building materials, infrastructure materials, containers, furniture, glass, interiors, wind power generation, and turbines, but also for handling, assembly, adhesion, and inspection processes.
Detailed information
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Using our patented technology, Active Compliant Technology (ACT), we provide the best solutions for robotic polishing and grinding, equipping industrial robots with tactile feedback to enable greater flexibility, reliability, and profitability in manufacturing environments than ever before. The ACT optimized for robots automatically measures the required pressing force, instantly compensates for complex surface shapes, and allows for processing with a constant pressing force. It can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product tailored to special requirements, ACT clearly contributes to efficiency improvements in production processes that have previously been impossible to automate. By confirming the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (including polishing, sanding, grinding, deburring, buffing, and mirror finishing).
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Company information
FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide our customers and business partners around the world with the highest quality experiences and have earned their strong trust. Our patented Active Compliant Technology (ACT) can give robots a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that enable the automation of tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continually pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Thanks to our experience and advanced expertise, we have gained high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.