An end effector that enables the automation of removing weld beads with artisan techniques.
FerRobotics ACF, AOK, AAK, ASK, ACF-K, ABG
Automation of weld bead removal using artisan techniques. Instant automatic correction control of the most important pressure (applied force) for polishing, processing with uniform pressure. Reduction of cycle time.
Orbital polishing kit using the unique ACT technology developed by FerRobotics Compliant Robot Technology GmbH. ACT automatically corrects the "difference" in contact pressure (force) that occurs during processing in polishing and grinding operations, which require skilled techniques, in response to dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece, at high speed. It also automatically corrects gravitational loads, allowing for consistent polishing/grinding with the set pressing force. This technology can increase the speed at which devices and robots move along their trajectories, thereby improving processing speed and cycle time. Additionally, in robotic polishing and grinding, the control of pressing pressure is achieved through the expansion and contraction of the ACF itself, eliminating the need to move the heavy robot arm for correction, which further assists in improving the processing speed of robotic polishing. Furthermore, it automatically corrects tool loads due to gravitational changes based on the robot's angle, ensuring a consistent pressing pressure from any angle and enabling a finish without processing irregularities. Seeing is believing! Please check our website or YouTube (FerRobotics) for example application videos.
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basic information
Example usage videos are available on the official FerRovotics YouTube channel. Search for "FerRobotics"!! ◆Challenges solved through automation of polishing and grinding using our technology - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual differences - Mitigation of the risk of inheriting skilled worker expertise - Relief from the "three K" jobs for workers - Consistent, high-reproducibility work possible 24 hours a day, 365 days a year - Cost reduction achievable by minimizing the consumption of consumables through consistent pressure during processing
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Applications/Examples of results
Automotive, aerospace, railway, sanitary products, grinding and polishing processes in steel mills (Example application videos available on the official YouTube channel. By FerRobotics.) Examples: Welding bead removal, welding spatter removal, sanding before painting, polishing turbine blades, sanding and polishing ceramic products such as sanitary items, deburring cast parts, polishing wind turbine blades, polishing acrylic glass, and various types of buff polishing and mirror polishing. ◆ Polishing Processes - Grinding after laser brazing of the roof joints of automotive bodies - Removal of welding spatter, soot removal, sanding, and brushing at the door entry area - Repair polishing - Sanding before painting - Polishing - Deburring and polishing of cast, metal, and plastic parts, etc.
Detailed information
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We provide the best solutions for robotic polishing and robotic grinding, equipping industrial robots with a sense of touch using our patented Active Compliant Technology (ACT), enabling greater flexibility, reliability, and profitability in manufacturing environments than ever before. The ACT, optimized for robots, automatically measures the required pressing force, instantly self-corrects for complex surface shapes, and allows for processing with a consistent pressing force. It also responds to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product to meet special requirements, ACT clearly contributes to efficiency improvements in production processes where automation has previously been unattainable. By confirming the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (polishing, sanding, grinding, deburring, buffing, mirror finishing, etc.).
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Company information
FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide our customers and business partners around the world with the highest quality experiences and have earned their strong trust. Our patented Active Compliant Technology (ACT) can give robots a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that enable the automation of tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continually pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Thanks to our experience and advanced expertise, we have gained high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.