The current values of 36 pumps and the water levels and temperatures of 4 tanks are inspected once a day, and recorded by hand on a checklist. All of this has been easily eliminated.
Factory All-in-One IoT" is a system designed to utilize valuable information within the factory. ■ We want to manage the entire factory as a single system! ■ We want to eliminate the burden of manual patrol inspections! ■ We want to implement it easily and operate it ourselves! We provide clear solutions to these concerns. We will introduce a case where the daily patrol inspection issues faced by maintenance personnel were effectively resolved with the introduction of "Factory All-in-One IoT.
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basic information
"How has the site changed?" We interviewed the maintenance manager of a steel company. Dowa Technos: What was the situation like before? Maintenance Manager: We used to check the current values of 36 pumps, as well as the water levels and temperatures of four tanks, once a day, and manually record them on a daily inspection checklist. Dowa Technos: What kind of problems did the site face? Maintenance Manager: The biggest issue was having to interrupt other work to conduct the inspections. Additionally, it was difficult to immediately identify abnormalities in the equipment, and since we weren't digitizing the inspection results, we couldn't track how things were progressing. Dowa Technos: Have there been any changes since the implementation? Maintenance Manager: We were able to eliminate the routine inspections of this equipment, allowing us to focus on our core tasks. Also, it's helpful that we receive immediate email notifications when abnormalities occur. I'm also pleased that we can go back and check the data trends. Dowa Technos: Thank you very much. It seems that the customer is already planning to automate inspections in other areas next year.
Price information
[Reference] Example of Monitoring, Data Storage, and Communication Fee Prices (Excluding Tax) For Professional 4G-SIM Communication: 10GB/month, I/O Points: 350 points, Data Backup: 2 years First Year: ¥336,000, Renewal Fee from the Second Year: ¥190,300 *Estimates for graphic panels and various wireless sensors will be provided based on usage.
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Applications/Examples of results
【Andon (Production Status) Display】 You can monitor the current production status and equipment operating conditions. An andon that can be viewed anytime and anywhere is completed. 【Equipment and Machinery Maintenance Management】 You can manage the trends of vibration, temperature, and current values of equipment and machinery. An alarm will notify you when the set threshold is exceeded. 【Online Patrol Inspections】 Information that was previously collected by personnel during patrol inspections can now be monitored online. This can reduce patrol inspection tasks. 【Equipment Maintenance Information Management】 You can register and manage the history of programs and maintenance for each piece of equipment. Additionally, documents such as equipment manuals can also be registered, which can be useful for maintenance.
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Company information
- Since its founding in 1948, we have gained the trust of our customers over many years. - We have major companies in steel, chemicals, and other industries as our clients. - We provide comprehensive services from the sale of industrial equipment to installation, maintenance, and upgrades. - We have a wide sales network ranging from the Tohoku region to the Kyushu region.