A shape that cannot be processed with a standard bending die! We designed and manufactured a very special die to accommodate it!
We will introduce a processing example of a U-shaped structure with a narrow and deep bottom. The inner dimension of the bottom is 6mm, while the bending depth is 26mm, making it a shape that cannot be processed with standard bending molds due to interference. Additionally, there was a condition that surface scratches were not allowed, making it impossible to squeeze from the outside. <Points> - Narrow and deep U-shaped bend - Shape that cannot be accommodated by standard molds - Designed and manufactured a special mold to address the issue - Processed the outline (laser), holes, and M5 taps in one operation using a laser punch combination machine The processing was done with consideration for surface scratches, resulting in a finish without any abrasions. 【Overview】 ■ Material: A5052 ■ Size: 120×35mm ■ Plate thickness: t2.0 ■ Accuracy: ±0.1 ■ Quantity: 150 ■ Delivery time: 7 days *For more details, processing examples are posted on the website thin-sheet-metal-processing.com.
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【Features】 ■ Designed and manufactured a very specialized mold to achieve a deep U-shaped profile. ■ In the pre-bending process, a laser punch combination processing machine is used to complete the outline, round holes, and M5 taps with a single machine. ■ Normally, the excess would be automatically cut off, but to prevent damage, a joint was created for manual removal. *For more details, please refer to the related links or feel free to contact us.
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At Nishino Seiki Seisakusho Co., Ltd., we have a wide range of equipment and systems that can handle both sheet metal and press processing, as well as machining such as lathes and machining centers, allowing us to comprehensively meet all customer requests for prototypes and parts processing. We also manufacture dedicated molds and tools necessary for processing prototypes and products requested by customers, such as bending molds, punching molds, and drawing molds, in-house. This eliminates the need to outsource mold production, enabling us to achieve shorter lead times for processing. Additionally, we can quickly make creative adjustments, fine-tuning, and improvements to molds in-house, which significantly enhances the quality and precision of the finished products. We cover both sheet metal and press processing as well as machining within a single company, leveraging our uniquely developed processing technologies and know-how to challenge ourselves daily with the processing of fine, miniature parts and difficult materials.