It is possible to process bends that include diagonal elements without creating a dedicated mold!
We can meet your request for short delivery times even for products with angled bends using mold-less processing!
We would like to introduce an example of a gapless fitting cover made through precision sheet metal processing. This product consists of two parts: a case and a cover. The outer edge surfaces are not parallel, and ideally, a dedicated mold would be required. However, we added a unique process to the slanted parts and completed the bending process without manufacturing a mold. <Points> - Bending that includes slanted elements was produced using only standard molds. - Fitting correction for the case and cover. The case and cover are fitting components, and the drawings specify "no gaps at the fitting parts." After manufacturing each part individually, we adjusted the fitting gaps one by one to complete the assembly. This correction requires advanced processing technology. [Overview] ■ Material: SPTE ■ Size: 25×30mm ■ Thickness: t0.3 ■ Precision: ±0.1 ■ Quantity: 11 ■ Delivery time: 10 days *For more details, processing examples are posted on the site thin-sheet-metal-processing.com.
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【Features】 - A unique process was added to the angled parts, allowing for completion through bending without the need for simple molds. - We regularly perform plastic processing on products that include angled elements, enabling production without molds and with short lead times. - After producing each component individually, the gaps for fitting were adjusted one by one to achieve completion. - Advanced processing techniques are required for corrections. *For more details, please refer to the related links or feel free to contact us.
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At Nishino Seiki Seisakusho Co., Ltd., we have a wide range of equipment and systems that can handle both sheet metal and press processing, as well as machining such as lathes and machining centers, allowing us to comprehensively meet all customer requests for prototypes and parts processing. We also manufacture dedicated molds and tools necessary for processing prototypes and products requested by customers, such as bending molds, punching molds, and drawing molds, in-house. This eliminates the need to outsource mold production, enabling us to achieve shorter lead times for processing. Additionally, we can quickly make creative adjustments, fine-tuning, and improvements to molds in-house, which significantly enhances the quality and precision of the finished products. We cover both sheet metal and press processing as well as machining within a single company, leveraging our uniquely developed processing technologies and know-how to challenge ourselves daily with the processing of fine, miniature parts and difficult materials.