We will introduce examples of our rotational molding method and the press thickening method combined with rotational molding!
We would like to introduce some examples of processing that our company has conducted. In one case, there were issues with high material costs and machining costs due to the use of another company's method (forging + cutting). By implementing our rotational molding for super thickening processing, the thickness of the raw material increased from t2.8 to t9, improving material yield and reducing cutting costs by 40%. Additionally, we have examples of cases where press thickening methods combined with rotational molding were used. 【Processing Examples】 <Reduction of cutting costs through rotational molding> ■ Improved material yield: 40% reduction in cutting costs ■ Reduction in cutting processing costs/elimination of cutting processing: 20% cost reduction ■ Work hardening due to thickening: Hv130 → Hv180-200 *For more details, please refer to the PDF document or feel free to contact us.
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【Other Processing Examples】 <Center boss integration through press thickening + outer circumference thinning through rotational molding> ■ Center boss thickening by pressing: twice the base material thickness ■ Outer circumference thinning by rotational molding: -15% of base material thickness ■ Integration and elimination of heat treatment: approximately 30% cost reduction achieved ■ Work hardening (boss tip): Hv140 → over Hv200 *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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From automotive parts to home appliances and electric components, Kanemitsu responds with its technology. Since its establishment, Kanemitsu has grown as a leading manufacturer in the domestic market for steel plate pulleys through a consistent high-quality manufacturing system from development and design to production. With our cultivated 'Only-One technology,' we solve our customers' problems. ■ Rotational molding method ■ Press processing ■ In-house design ■ Research and development ■ Virtual prototyping ■ In-house equipment manufacturing ■ In-house mold manufacturing ■ Cutting-free ■ Welding-free ■ Difficult-to-process materials ■ Thickness variation processing ■ Precision shearing ■ All shearing ■ Yield improvement ■ Weight reduction ■ Thin plate processing ■ Integration ■ Deep drawing ■ Seamless ■ Cost reduction ■ VA/VE ■ Labor hour reduction ■ Material cost reduction ■ Reduction in the number of parts ■ Process reduction ■ Prototyping cost reduction ■ Prototyping lead time reduction ■ Strength enhancement ■ Toughness enhancement ■ Surface roughness improvement ■ Surface gloss ■ Motor cores ■ Reduction gears ■ Electrification 《Headquarters》 Akashi City, Hyogo Prefecture 《Domestic production bases》 Miki City, Hyogo Prefecture; Kasai City, Hyogo Prefecture; Nagasaki City, Nagasaki Prefecture 《Overseas production bases》 Thailand, China, Indonesia 《Domestic sales bases》 Kasai City, Hyogo Prefecture; Kariya City, Aichi Prefecture 《Domestic research and development bases》 Kasai City, Hyogo Prefecture; Nagasaki City, Nagasaki Prefecture