Sales and services of "residual stress measurement devices" using non-contact and non-destructive methods.
μ-X360s
We sell X-ray residual stress measurement devices for automotive parts, construction machinery parts, and more. Demonstrations are also available.
【Measurement Results and Proposal Examples】 ■ Evaluation of welding, friction stir joining, shrink fitting, riveting, and press fitting, as well as analysis of causes of cracking and deformation due to processing, and shot peening evaluation. 【Examples of Target Objects】 ■ Parts for transportation equipment such as automobiles, construction machinery, agricultural machinery, machinery and tools, bridges, buildings, structures, and generator parts. 【World's Smallest and Lightest Class】 ■ Small sensors capable of approaching complex shapes. ■ Supports on-site measurements, allowing for the measurement of large components such as tanks and piping, as well as large structures like steel bridges, towers, and plants. 【Non-destructive and Non-contact with X-rays】 ■ Achieves high-precision automatic measurements without relying on human eyesight. ■ Unlike destructive testing, there is no need to create test pieces, reducing inspection costs. 【High-speed Measurement】 ■ Measures ferrite-based materials in 60 seconds per point. ■ Sample setup is easy with the built-in camera. 【Safe with Low X-ray Dose】 ■ Can be used safely with low X-ray doses. Easy to set up controlled areas on-site. ■ With a shielding box, anyone can perform measurements (no qualifications required). 【Utilization at Our Overseas Bases】 ■ Support is also available at our overseas bases. We have demo units in Indonesia. Please consider and utilize this opportunity. Manufacturer: Pulse Tech Industrial Co., Ltd.
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basic information
★ The color mapping feature visualizes the stress distribution in welded areas. By using an XY automatic two-axis stage, stress distribution can be automatically measured. This can be utilized for predicting the remaining lifespan of products, maintenance indicators, and determining processing conditions. Additionally, we provide the necessary fixtures and dedicated software for measurement. ★ Analysis and evaluation are also possible for single crystal metals (different products). ★ Equipment rental and on-site measurement services - On-site measurement service Experienced technicians will conduct measurements on-site. The measurement results will be compiled into a report and submitted. - Equipment rental service You can measure as much as you like during the rental period. Safe with low X-ray exposure. The operation of the equipment is simple, so it can be used even without measurement experience.
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Applications/Examples of results
[Example] Successful reduction of man-hours and heat treatment costs through stress understanding! - Confirmation of the effects of heat treatment aimed at stress relief of welded components. Successful discovery of unnecessary processes and reduction of man-hours and costs. - Evaluation of large structures where cutting tests with strain gauges are impossible. Reduction of test sample production costs. Establishment of a new inspection method. - Confirmation of the effects of finishing welded end parts using peening and grinding. Setting conditions for the finishing process. - Confirmation of welding construction using LTT welding materials. On-site evaluation possible with high-speed measurement. - Analysis and evaluation of tools for cutting applications, and analysis and evaluation of single crystal alloys (different products).
Detailed information
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It is a portable system. It consists of a tripod, an angle, a measurement head, a power supply, a controller, and a computer.
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You can also place the sample in the shielding box for measurement.
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Company information
Our company was established in August 1947, based on the Mitsui & Co. Hamamatsu Sales Office, and has a history of over 68 years as a comprehensive trading company specializing in machinery and engineering. Headquartered in Hamamatsu, we primarily engage in sales activities targeting the automotive industry, focusing on machine tools and equipment. Our distinguishing feature is that we have a machinery division that manufactures robotic transport systems, measuring instruments, and peripheral devices, along with an in-house factory. By organically combining these engineering functions with the capabilities of a trading company, we aim to be a technology proposal-oriented trading company that supports our customers' manufacturing processes.