From a manufacturing and sales rate of 45% to 85%! Introducing a case that achieved an increase of 50 million Taiwan dollars in direct profit per year.
At Taifeng Tire Co., Ltd., we were using Excel to create production plans, but we faced issues such as being unable to reflect order status in the production plans, poor collaboration between production and sales, and an unnecessary increase in product inventory. Therefore, we decided to implement our production scheduler 'Asprova'. After implementation, we were able to achieve high-speed scheduling, and the production-sales rate increased from 45% to 85%, with direct profits rising by 50 million Taiwan dollars per year. 【Challenges】 ■ We were using Excel to create production plans but could not reflect order status in them. ■ Poor collaboration between production and sales led to an unnecessary increase in product inventory, putting pressure on management due to storage costs. ■ As we transitioned to small-batch, diverse production, frequent modifications to production plans and changes in production processes occurred, which could not be managed by a manual production planning system. ■ Decreased production efficiency and delays in delivery occurred. *For more details, please refer to the PDF document or feel free to contact us.
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【Introduction Effects】 ■ Production and sales achievement rate doubled ■ Production and sales rate increased from 45% to 85% ■ Direct profit increased by 50 million Taiwan dollars per year ■ Delivery achievement rate increased from 70% to 95% ■ Raw material inventory reduced from 20 days to 15 days ■ Scheduling time shortened from the conventional 3 days to 1 week to 30 minutes to 1 hour ■ Sales ratio against production inventory improved by 40% *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Company information
Asprova Co., Ltd. was established in 1994 as Japan's first company specializing in scheduling, and since then, we have continued to focus on the development and sales of the production scheduling software Asprova. During this time, we have continuously upgraded our software for over 25 years while being refined by our customers in the manufacturing industry both domestically and internationally. Not only do we boast a high market share in Japan, but we have also supported multiple languages in over 10 countries and established a support system worldwide, accumulating numerous implementation records in more than 30 countries around the globe.