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  6. Successful development of a dual axial gap type high-speed induction motor!

Successful development of a dual axial gap type high-speed induction motor!

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last updated:May 20, 2025

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[Call for Joint Development] A small high-power motor developed by Professor Masato Enokizono of the Vector Magnetic Properties Research Institute, capable of continuous operation at 10,000 RPM with a diameter of approximately 10 cm and air cooling.

On March 22, we introduce the "Induction Motor" featured in the newspaper. ▼ What is an "Induction Motor": It has a simple and robust structure, can withstand harsh environments, is low-cost, and requires no maintenance. However, its use in EVs necessitates larger sizes to produce high output, which leads to overheating, making long-duration operation challenging... Therefore, we successfully invented a practical 80μm steel plate! This demonstrates a new option that overturns the common belief that "induction motors are impossible!" ■ Utilized across multiple industries, simple and robust, resistant to harsh environments, low cost, maintenance-free ■ High output requires larger sizes; high output can also be achieved with small sizes through high-speed rotation, but heat generation in the iron core is an issue ■ Electromagnetic steel plates are currently around 300μm; thinning them suppresses heat generation, and we have invented a practical 80μm steel plate ■ Thin steel plates are difficult to laminate, so we will use a winding lamination approach for mass production. A dual-type that sandwiches the rotor from both sides further increases torque ■ EV synchronous motors generate a lot of heat in the coils, and magnets are sensitive to heat, requiring water cooling systems; the developed induction motor uses air cooling, and low output can be integrated into four wheels ■ Challenges for high-speed operation include coil winding, processing ultra-thin electromagnetic steel plates, and achieving low friction in the rotating shaft. We aim for practical application through joint research with specialized technology manufacturers.

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IPROS35197247658044063403.jpeg

Successful development of a dual axial gap type high-speed induction motor!

IPROS35197247658044063403.jpeg
IPROS35197247658044063403.jpeg
  • Related Link - https://www.mutec.org/m_ess.html

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One of the challenges is the balance technology for achieving robust high-speed rotation. This includes careful and uniform coil winding, lamination, processing, and assembly of ultra-thin electromagnetic steel sheets, low friction and load-bearing properties of the rotating shaft, and the manufacturing and assembly of rotor secondary conductors. We aim to form a consortium with small and medium-sized manufacturing companies that have their own specialized technologies and to promote joint research towards practical application. In the joint research, we believe that we will move forward without holding back on technology. We would greatly appreciate it if your company could also consider this. *For more details, please refer to the related links or feel free to contact us.*

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Vector Magnetic Characteristic Analysis / Iron Loss Analysis Software μ-E&S Comprehensive Catalog

Vector Magnetic Characteristic Analysis / Iron Loss Analysis Software μ-E&S Comprehensive Catalog

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【NEW! High-speed measurement of iron loss under rotating magnetic flux】 Vector BH Analyzer (Manufactured by Metron Giken Co., Ltd.)

【NEW! High-speed measurement of iron loss under rotating magnetic flux】 Vector BH Analyzer (Manufactured by Metron Giken Co., Ltd.)

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Vector magnetic characteristics refer to

Vector magnetic characteristics refer to

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Vector Magnetic Property Analysis Technical Column

Vector Magnetic Property Analysis Technical Column

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Next-generation iron loss evaluation model / μ-E&S Technical Documentation

Next-generation iron loss evaluation model / μ-E&S Technical Documentation

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Iron Loss Analysis Tool [μ-E&S] Materials

Iron Loss Analysis Tool [μ-E&S] Materials

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Vector Magnetic Property Analysis Case Study 1

Vector Magnetic Property Analysis Case Study 1

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Vector Magnetic Characteristic Analysis Case Study 2

Vector Magnetic Characteristic Analysis Case Study 2

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Vector Magnetic Property Analysis Case Study 3

Vector Magnetic Property Analysis Case Study 3

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Vector Magnetic Characteristic Analysis Case Study 4

Vector Magnetic Characteristic Analysis Case Study 4

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Vector Magnetic Property Analysis Case Study 5

Vector Magnetic Property Analysis Case Study 5

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Vector magnetic characteristic analysis: Visualization of magnetic materials.

Vector magnetic characteristic analysis: Visualization of magnetic materials.

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Technical Document "The World of Electromagnetic Simulation - From Electromagnetic Phenomena, Maxwell's Equations, to Examples of Finite Element Method Analysis"

Technical Document "The World of Electromagnetic Simulation - From Electromagnetic Phenomena, Maxwell's Equations, to Examples of Finite Element Method Analysis"

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A video site introducing analysis know-how, "AnalysisKnowHow.com"!

A video site introducing analysis know-how, "AnalysisKnowHow.com"!

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With a motto of 'swift response and provision of cutting-edge technology,' our experienced technical staff directly provides services aligned with the company's timeline. We aim to contribute to researchers and engineers in the R&D and design departments by incorporating the latest technologies, which are gaining attention at academic societies such as the Institute of Electrical Engineers, into our software, and by continuously disseminating state-of-the-art tools and information. ■ For customers who are not experts in analysis μ-EXCEL is an easy and fast analysis software for initial assessments. The concept is to simplify operations as much as possible and quickly produce results to first determine the validity of ideas. Additionally, we offer a subscription service that lowers the barrier to entry. For a monthly fee of 9,800 yen, users can access unlimited use, with options for monthly subscriptions only when needed, and the ability to resume at any time. As part of our comprehensive support system, "Analysis Know-How.com" was created. It compiles an overview of analysis tasks and techniques into short videos. Users can efficiently search during their spare time on their smartphones. If you still have questions, please send your Excel file as an email attachment, and our experienced supporters will review it and provide answers. ■ For customers who want to delve even deeper We are expanding our business into specialized themes.

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