Introducing examples of how to save effort and maintain stability.
Pressing a ball (steel ball) into the pass hole of a manifold block We would like to introduce a case of manufacturing an 'automotive parts assembly device and ball pressing device.' A considerable amount of force is required to press a 5mm diameter steel ball into the through hole of a workpiece. Since this operation is performed across multiple holes of the workpiece, manual labor is demanding and there are potential dangers during the pressing process. To address these challenges, we automated the ball pressing operation using a servo press machine and employed a multi-joint robot for the workpiece's posture transformation, thereby saving labor and personnel while ensuring safety and stability. [Case Overview] ■Challenges - A considerable amount of force is required to press a 5mm diameter steel ball into the through hole of a workpiece. - Since this operation is performed across multiple holes of the workpiece, manual labor is demanding and there are potential dangers during the pressing process. *For more details, please refer to the PDF document or feel free to contact us.*
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【Technical Points】 - The servo press machine has a mass of approximately 100 kg, and maintenance or work during breakdowns can be labor-intensive. Therefore, reproducibility is achieved by sliding along the holding bar, while also improving workability and safety. - The punch that presses the steel ball and the plate that backs up the workpiece are consumable parts, so they have been designed to require as few tools as possible, allowing operators to easily replace them. *For more details, please refer to the PDF document or feel free to contact us.*
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For more details, please refer to the PDF document or feel free to contact us.
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Our company is headquartered in Kasugai City, Aichi Prefecture, and we consistently handle everything from the design of production equipment to manufacturing and maintenance. We have contributed to society through "monozukuri" (the art of making things) by being involved in the manufacturing of production equipment, including industrial labor-saving machines and automation systems. In order to solve our customers' challenges, we are committed to continuously generating valuable solutions with flexible thinking, unbound by the past and unafraid of change. Please feel free to consult us whenever you have a request.