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  6. Shortening of Joining Processes: Types and Applications of Forging

Shortening of Joining Processes: Types and Applications of Forging

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last updated:Mar 01, 2023

上板塑性
上板塑性
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By crushing, it can be processed into various shapes! A technique that induces work hardening in metal materials to increase strength.

Forging is a type of metal processing that involves shaping metal materials by hammering or pressing them into various forms. It is classified into three types based on the temperature during the forming process: cold (room temperature), warm (600–900°C), and hot (900–1250°C). Our company employs "cold forging" using a press machine. By using cold forging technology to create "integral shapes" from parts that have been joined through welding, crimping, or fitting, we can enhance the strength and reliability of the components. 【Types of Forging (Partial)】 ■ Cold Forging - Processing temperature is at room temperature (20–30°C) - Capable of forming with higher precision in dimensions and surface accuracy than warm or hot forging - Reduces the need for cutting processes - Aims for cost reduction of products *For more details, please refer to the PDF document or feel free to contact us.

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Shortening of Joining Processes: Types and Applications of Forging

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【Other Types of Forging】 ■ Warm Forging  ・Processing temperature is 600–900℃  ・Has characteristics that are a balance between "hot" and "cold" ■ Hot Forging  ・Processing temperature is 900–1250℃  ・Used for large, complex shapes  ・Finishing by cutting process is required *For more details, please refer to the PDF materials or feel free to contact us.

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Cold Forging Application Case Studies

Cold Forging Application Case Studies

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上板塑性

上板塑性

Machine elements and parts

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**Strengths of the Company** Our company’s characteristic is the ability to carry out integrated production from development to mold design, form pressing, annealing, shot blasting, bonding treatment, vertical pressing, machining, precision measurement, and shipping. In other words, our strength lies in being able to produce in-house using optimal materials and methods. Furthermore, our cold forging technology enables processing of complex shapes that were previously thought to be impossible, allowing us to provide the best products for our customers while considering resource conservation and environmental impact through near-net shape production. Additionally, our management system that adheres to deadlines and our high technical capabilities are aspects that are highly regarded by our customers. **Business Description** We primarily develop and manufacture automotive parts such as electromagnetic mechanism components, clutches, spool valves, shock absorbers, and brake pistons using cold forging technology. We select materials such as coil, bar, and plate based on the shape and quantity of the parts to perform optimal design. We have a sales office in San Diego, USA, and a production base in Tijuana, Mexico, to meet our customers' global demands. Currently, we are also challenging ourselves not only in automotive parts but also in building materials and medical device components. Please feel free to reach out to us!

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