Those who want to suppress press cutting burrs and shorten the polishing process in thick plate press processing.
【Thick Plate Press Processing / Cutting and Grinding Processing】 Achieving high precision at the μm level and cost reduction through simultaneous processing of both sides. Comprehensive support from production to analysis with abundant equipment.
Our company possesses various technologies such as press processing, heat treatment, and cutting/grinding, and we provide consistent support from design and production to testing and analysis. In press processing, we can handle thick plates ranging from 3 to 13 mm, and we have a 2000-ton press machine available. We also procure thick plate materials through direct transactions with steel manufacturers. In cutting and grinding processing, we can process both sides of the workpiece simultaneously. We achieve high-precision processing at the micron level, which contributes to cost reduction through labor savings. 【We can solve the following issues】 ◎ We want to improve the precision of finishing processes and reduce costs. ◎ We want to punch press plates with a thickness of 13 mm before forging. ◎ We want to suppress press cutting burrs and shorten the polishing process. *For more details about our technologies and equipment, please refer to our materials. Feel free to contact us with any inquiries.
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【Examples of Processing Achievements】 - Disc rotors and sprockets for motorcycles - Flange brakes - Muffler flanges - Disc brakes - Thick plate ring gears for outboard motors - Engine rear plates *For more details, please refer to the materials. Feel free to contact us with any inquiries.
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The origin of Sunstar Giken dates back to 1932 when it began selling bicycle parts. Subsequently, the company successfully manufactured and sold its own bicycle rubber adhesive (glue for tires and tubes). Utilizing the production equipment for the metal tubes that contained the rubber adhesive, they commercialized what is now known as Sunstar toothpaste, which became the foundation of Sunstar Co., Ltd. Meanwhile, the bicycle parts manufacturing and sales business later shifted to metal parts for motorcycles, establishing the foundation of the current Sunstar Giken Co., Ltd. Since then, the company has responded to the changing needs of the times by supplying OEM parts such as motorcycle sprockets, brake discs, and outboard motor gears to domestic and international two-wheeled manufacturers, holding a top-class market share. They excel in integrated production from pressing, heat treatment, cutting, gear cutting, to polishing using coil materials with thicknesses ranging from 4mm to 13mm, and can handle a wide range of materials including carbon steel, stainless steel, and aluminum in collaboration with multiple material manufacturers. The equipment includes a diverse range of facilities from large presses of 150 tons to 2000 tons, machining centers, laser processing machines, hobbers, NC lathes, polishing machines, and high-frequency hardening, enabling processing tailored to customer needs.
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