The dimensional tolerance is just 0.05mm! Wooden molds are significantly more cost-effective compared to metal molds!
At Asahi Kasei, we have achieved precision and durability in wooden mold vacuum forming through years of research. By using artificial wood (MDF) and applying our unique processing techniques, we have significantly improved durability. It is possible to produce units in the range of one million with a single mold creation. Along with durability, precision has also improved, and the mold excavation program uses a CAD/CAM system, just like metal molds. Through excavation with an NC router machine, we have achieved product precision comparable to that of metal molds. The mold tolerance is only 0.05mm. The cost is approximately one-third that of metal mold costs, making our wooden molds highly advantageous in terms of cost compared to metal molds. 【Features】 ■ Achieves precision and durability ■ Uses artificial wood (MDF) ■ Significantly improved durability through unique processing ■ Capable of producing units in the range of one million with a single mold creation ■ Mold tolerance is only 0.05mm *For more details, please refer to the PDF document or feel free to contact us.
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**Comparison with Mold Vacuum Forming** ■ Mold Vacuum Forming - The initial cost for creating a mold is high. - Molds have a high cooling efficiency for products, allowing for lower labor costs (product unit price) compared to wooden molds. ■ Wooden Mold Vacuum Forming - Wooden mold vacuum forming has a low initial cost (about one-third of that of metal molds). - The time required for mold manufacturing is short, enabling quick delivery. ■ Summary - For large lots of several hundred thousand units with few varieties, mold vacuum forming is more cost-effective overall. - For small lots with many varieties, the total cost of production is overwhelmingly advantageous with wooden mold vacuum forming. *For more details, please refer to the PDF document or feel free to contact us.*
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Compared to manufacturing with molds, our strength lies in being able to reduce mold costs by about 70% and having shorter delivery times. We manufacture food trays, industrial product trays, various pre-forms, cylindrical cases, clear cases, and more, tailored to our customers' needs.