AI monitors and diagnoses the motor 24 hours a day. It is a solution that eliminates the need for threshold management and reduces false alarms.
ADI OtoSense Smart Motor Sensor (SMS) detects motor anomalies using AI machine learning, reducing unexpected downtime and achieving savings in factory maintenance costs and electricity bills. It optimizes repair planning and reduces excess parts inventory. We assist in transitioning from reactive maintenance and time-based maintenance (TbM) to condition-based maintenance (CbM). It detects nine types of electrical/mechanical anomalies, displays health status on a scale of 1 to 10, and notifies of countermeasures. ■ Bearings ■ Stator windings ■ Rotor ■ Shaft balance ■ Air gap ■ Alignment ■ Cooling system ■ Mechanical looseness ■ Power system Easy installation (15 minutes) Simply clamp it onto the motor No electrical work required as it is battery-operated No specialized knowledge needed Automatically learns after installation (approximately 5 weeks with 24/7 operation), diagnostics begin after completion When anomalies are detected, alarms are sent to smartphones or PCs *For more details, please download the PDF. For inquiries, please visit the website below. #MotorPredictiveMaintenance #cbm #VibrationMeasurement #PredictiveMaintenance #Vibration #AI #MachineLearning
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basic information
Target Motor: Three-phase induction squirrel-cage motor Standard low-voltage IEC or NEMA motor with a frame size of 450 (IEC 60034) or below, or 500 (NEMA MG1) or below Output range of 0.37kW to 500kW Direct drive, inverter drive Communication: 2.4GHz wireless LAN IEEE802.11b/g/n (5GHz not supported) Encryption algorithms: WEP, WPA, WPA2 Signal strength: -60dB or higher Ports: MQTT over TLS (8883), HTTPS (443) Operating temperature range: -40°C to 60°C App OS environment: iPhone: iOS 13 or later, iPad: iPadOS 13 or later Android smartphone/tablet: Android 6.0 or later Weight: 0.5 kg Case material: ABS resin Battery: Four AA lithium batteries Compliance standards: Technical compliance, CE, IP67 Size: 124mm x 80mm x 38mm
Price range
P2
Delivery Time
P4
Applications/Examples of results
In the paper and pulp industry, it is crucial for the motors of paper machines to continue functioning properly. If just one motor that drives various rollers and pumps in the process fails, the production line stops, leading to material loss. Smart motor sensors monitor these motors and other critical equipment, supporting continuous production. Food and beverage manufacturing requires continuous operations to meet people's demands while minimizing variability. Line stoppages directly affect food quality and yield and can also lead to environmental pollution. By monitoring cooling systems and other essential equipment, potential downtime can be minimized, enabling high-level operations to meet the increasing global demand. In pharmaceutical manufacturing, strict control of the production environment is required. By eliminating unexpected production stoppages and reducing downtime, material and product losses can be minimized, maintaining productivity and ensuring that critical products are delivered on time and to specifications. Other use cases https://otosense.analog.com/ja/industries/
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Company information
Our company is a world-class enterprise engaged in the design, manufacturing, and sales of high-performance analog integrated circuits (ICs), mixed-signal ICs, and digital signal processing (DSP) ICs used in various types of electronic devices. We particularly focus on strategic markets where signal processing technology enables significant differentiation for our customers' products, namely industrial, automotive, telecommunications, and consumer markets. Please feel free to contact us if you have any inquiries.