Achieving short delivery times and high quality! Practical implementation of a system that combines wide scalability and flexibility.
We would like to introduce the "3D Design System" developed by our group company, Tsubamex Original Co., Ltd. The digitized design data is utilized for confirming work processes on the manufacturing floor and for automatic processing into NC data, enabling the practical application of a system that combines extensive scalability and flexibility, resulting in shorter lead times and high quality. It is possible to complete designs in just 1/5 the time compared to conventional 2D design. 【Features】 <Standard Parts Program> ■ Management of over 200 types of parts used in press molds and more than 600 types by standard ■ Creation of each part as a solid according to the designer's requirements ■ Capability to output various types of parts and flexibly construct molds *For more details, please refer to the PDF materials or feel free to contact us.
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【Other Features】 <Structural Component Design Support Program> ■ Expands CATIA functions for mold design, enhancing features such as "2D continuous line trim offset," "easy movement of parts," "solid shape generation," "automatic hole shape generation," and "automatic placement of structural components." ■ Enables completion of designs in just 1/5 the time compared to typical 2D design. <NC Data Automatic Creation Program> ■ Seamlessly integrates CAD and CAM by automatically assigning NC machining data to solid models, eliminating the need for different design tasks. ■ Achieves significant cost reduction and dramatically improves productivity. *For more details, please refer to the PDF materials or feel free to contact us.
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The origin of Sunstar Giken dates back to 1932 when it began selling bicycle parts. Subsequently, the company successfully manufactured and sold its own bicycle rubber adhesive (glue for tires and tubes). Utilizing the production equipment for the metal tubes that contained the rubber adhesive, they commercialized what is now known as Sunstar toothpaste, which became the foundation of Sunstar Co., Ltd. Meanwhile, the bicycle parts manufacturing and sales business later shifted to metal parts for motorcycles, establishing the foundation of the current Sunstar Giken Co., Ltd. Since then, the company has responded to the changing needs of the times by supplying OEM parts such as motorcycle sprockets, brake discs, and outboard motor gears to domestic and international two-wheeled manufacturers, holding a top-class market share. They excel in integrated production from pressing, heat treatment, cutting, gear cutting, to polishing using coil materials with thicknesses ranging from 4mm to 13mm, and can handle a wide range of materials including carbon steel, stainless steel, and aluminum in collaboration with multiple material manufacturers. The equipment includes a diverse range of facilities from large presses of 150 tons to 2000 tons, machining centers, laser processing machines, hobbers, NC lathes, polishing machines, and high-frequency hardening, enabling processing tailored to customer needs.
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