A powerful support tool for quality control in mass production! It can also be effectively utilized for setting welding conditions.
This product is a monitoring system that continuously monitors the spatter generated during laser welding. The measurable features that can be monitored are the "number" of spatter flying out from the molten pool, the "scattering trajectory," and the "size." This allows for the acquisition of the spatter occurrence status during welding, demonstrating its effectiveness as a quality control support tool in mass production. Additionally, it can be effectively utilized for determining welding conditions in prototype and process development. 【Features】 ■ Automatic measurement of the number, scattering trajectory, and size of spatter ■ Real-time pass/fail judgment of the number and size of spatter ■ Visualization of the timing of spatter occurrence and all scattering trajectories *For more details, please refer to the PDF document or feel free to contact us.
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【Why it is necessary】 ■ Welding on copper components for electrical conduction can damage insulation coatings and cause short circuits, so it is necessary to maintain strict monitoring of welding spatter at all times. *For more details, please refer to the PDF document or feel free to contact us.
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【Application】 ■Laser Welding *For more details, please refer to the PDF document or feel free to contact us.
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At Maeda Industries, we offer a diverse range of laser devices, various peripheral equipment, and analytical instruments to achieve high-precision laser methods. Additionally, by utilizing our self-developed monitoring system for laser welding, we can visualize, measure, and instantly assess the quality of the keyhole and molten pool. This capability allows us to provide experimental results as digital data to our customers during the development of laser welding methods. As a result, we can accurately grasp the technical basis of laser welding and clarify the direction our customers should take. This leads to a significant reduction in development time and a decrease in risks when introducing laser technology, providing substantial benefits to our customers. Furthermore, the digital data obtained during the in-process phase can be used for adaptive control during laser processing, continuously maintaining the optimization of processing conditions, which contributes to quality stability.