A technology that imparts a pattern to resin simultaneously with injection molding. In Mold Release Transfer.
In-Mold Release (IMR) is a three-dimensional decoration technology that creates products by simultaneously transferring a pre-printed design film (transfer foil) onto molded items during the injection molding process. It is possible to install the precise "foil feeding device" required for IMR on almost all "molding machines" worldwide, and if "dedicated molds" and "dedicated films (transfer foils)" are available, the establishment of IMR technology is feasible. In recent years, amid global efforts toward carbon neutrality, this technology has garnered attention as a necessary method for transitioning from wet processes to dry processes (IMR technology).
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basic information
Features of In-Mold Decoration Transfer 1. Decoration can be applied to resin simultaneously with injection molding Since multi-color printing decoration can be applied to the surface of molded products simultaneously with injection molding, significant process shortening can be achieved. Additionally, the molding cycle remains the same as that of conventional molding. 2. Wide range of design compatibility By using materials such as metal vapor deposition, pearl, and metallic inks, it is possible to achieve textures and expressions that serve as alternatives to plating and painting, accommodating a variety of designs. 3. Decoration on three-dimensional surfaces is possible It can accommodate complex three-dimensional shapes, uneven surfaces such as grooves and protrusions, and textured surfaces. 4. No secondary processing required Since no overcoating or heat treatment is needed after in-mold transfer, warping or distortion due to reheating does not occur. 5. Enhanced functionality of the decorative surface In-mold decoration can also add functionalities such as hard coating, resulting in superior surface hardness, wear resistance, and other material properties. 6. Environmentally friendly Unlike painting, plating, or printing, it does not use any solvents, making it a dry process that is environmentally friendly.
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※Due to delays in parts delivery, we will consult as needed.
Applications/Examples of results
Automobiles: Interior parts, etc. Home appliances: Vacuum cleaners, refrigerators, fan heaters, shavers, etc. Stationery: Pen clips, etc. Miscellaneous goods: Character plates, small storage containers, etc. We have many other achievements as well. We have established a consistent sales system that includes equipment, dedicated molds, and transfer foils (films) utilizing technology used in automobiles, home appliances, and miscellaneous goods, and we also offer contract processing services.
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Model number | overview |
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IMR-250F | The transfer foil width can be set up to 250mm. Continuous molding is possible with automatic feeding of the transfer foil. |
IMR-300F | The transfer foil width can be set up to 300mm. Continuous molding is possible with automatic feeding of the transfer foil. |
IMR-400H | The transfer foil width can be set up to 400mm. Continuous molding is possible with automatic feeding of the transfer foil. |
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NIS is a company that brings to life the designs requested by customers who want to add a design to a product, utilizing the technology, knowledge, and imagination it has cultivated. Among these technologies are In Mold Release (IMR), Out Mold Decoration (OMD), and On Demand Film (ODF), and we offer system sales of equipment, molds, jigs, and films (such as transfer foils), and sometimes we also accept contract processing. Additionally, we respond to decoration requests using traditional technologies such as hot stamping with foils, heat transfer, pad printing, and silk printing with inks.