Press Mold [Precision Mold Case] Reduction of Chocolate Stops by Implementing Measures Against Scrap Rise
Introducing examples of parts processing technology using ±2μm precision achieved through the introduction of a new type of processing machine!
At Nagumo Manufacturing, we prevent scrap accumulation and improve productivity by setting appropriate clearances, ensuring machining accuracy, and utilizing adjustment techniques to reduce downtime. We addressed the challenges faced by automotive parts manufacturers struggling with frequent downtime due to scrap accumulation. Our company implemented measures against scrap accumulation for these manufacturers. The average occurrence of scrap accumulation, which was happening 9 times a day, was improved to 0, resulting in a reduction in downtime and a significant increase in factory productivity. 【Overview】 ■ Customer Industry: Automotive parts manufacturing ■ Consultation Details: Frequent scrap accumulation during press processing, causing machine stoppages and inefficiency ■ Proposed Solution: Recommendations for appropriate clearance and changes in part shape ■ Technology Used: Introduction of a new processing machine for part machining with ±2μm accuracy ■ Results: Increased productivity *For more details, please refer to the PDF document or feel free to contact us.
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【Results】 - The average occurrence of scrap increases, which was 9 times a day, has improved to 0 times. - The number of chocolate stops has decreased, significantly boosting the factory's productivity. - Damage to punches and dies due to scrap entrapment and product defects has also improved. *For more details, please refer to the PDF document or feel free to contact us.*
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For more details, please refer to the PDF document or feel free to contact us.
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Our company specializes in the design and manufacturing of precision press molds and high-precision machining of components. Through our technical expertise and creativity, we provide our customers with trust and satisfaction. As a company that contributes to society and is relied upon by everyone, we engage in work that benefits society through the supply of molds. We will delve into what cannot be done by other companies and what can only be done at Nagumo Manufacturing, focusing on solving our customers' challenges and committing ourselves to the creation of high-precision molds. We will continue to provide our three commitments: "Trust," "Safety," and "Problem-Solving Ability." We will keep delivering work that makes our customers say, "It was the right choice to trust Nagumo Manufacturing."