Cost reduction through labor hour reduction! A case study adopted for the production of difficult-to-process parts.
We would like to introduce a case where our "MIM manufacturing method" was adopted for transportation equipment parts. Before adoption, it was necessary to perform fitting processing at the joints, and the cost of composite parts and joining processes was a challenge. The method was adopted for cost reduction and mass production. This manufacturing method enables labor-saving in post-processing and cost reduction through near-net-shape production. 【Case Overview】 ■Technical Overview: Integration of two parts ■Challenges before adoption: - Fitting processing at the joints was necessary - High costs for composite parts and joining processes ■Reason for adoption: Cost reduction, mass production ■Features/Benefits: Cost reduction through labor-saving, mass production *For more details, please refer to the related links or feel free to contact us.
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basic information
**Features of MIM (Metal Injection Molding)** ■ Complex Shapes: Complex metal parts can be achieved in nearly final shape (near-net shape). ■ Design Freedom: - Three-dimensional structures such as lateral holes and grooves can be easily realized. - Parts with common shapes or multiple components that were previously used together can be integrated into a single design. ■ Mass Production: Similar to plastic molding, it allows for multiple parts production and automation, making it suitable for large-scale manufacturing. ■ Precision: By using high-quality powders, homogeneous density and minimal distortion in the molded body can be achieved, resulting in high-density and high-strength products. ■ Difficult-to-Process Materials: Near-net shaping of difficult-to-process materials enables reduction in processing steps and adds high value to products. ■ Cost: Near-net shaping allows for labor-saving in post-processing and cost reduction. *For more details, please refer to the related links or feel free to contact us.*
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【Target】 ■Cost reduction through the integration of two parts ■Production of parts using difficult-to-process materials *For more details, please refer to the related links or feel free to contact us.
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Company information
Teibo Co., Ltd. is a company engaged in the manufacturing and sales of marking pen tips (felt, synthetic fibers, plastic) and MIM parts. Starting with felt pen tips, we have accumulated diverse technologies in response to customer requests (writing instrument manufacturers) for synthetic fiber and plastic pen tips. Moving forward, we will actively expand our business into related fields such as materials for cosmetics and industrial use, leveraging our pen tip manufacturing technology.