Cold Forging Case Studies [Including Benefits such as Cost Reduction through Replacement of Cutting Processes!]
We are currently offering a "Cold Forging Application Case Collection" that includes examples of processing through cold forging! It features many cases and benefits that can lead to cost reduction!
The "Cold Forging Application Case Collection" introduces examples of processing through cold forging conducted by our company. It includes cases such as "cold forging of high carbon steel (SUJ2)" which improves yield by eliminating cutting, and "integrated forming through cold forging" which enables precision enhancement. 【Examples Included (Partial)】 ■ Cold forging of high carbon steel (SUJ2) ■ Cold forging of outer spline ■ Proposal of suitable processes and forging materials for cold forging through analysis ■ Near-net shape cold forging of hot forging materials ■ Integrated forming through cold forging ■ Inner diameter gear forming through cold forging ■ Development of sockets for double-ended ratchet wrenches *For more details, please refer to the PDF document or feel free to contact us.
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【Other Examples of Publication】 ■ Locking parts for bicycles ■ Material for cam sprockets for two-wheelers ■ Inner diameter non-uniform shaping through cold forging ■ Achieved a tolerance of 11μm and a surface roughness of Ra1.6 or less ■ Produced a cup shape with a wall thickness of 2mm in one process ■ Successfully mass-produced a bifurcated shape from coil material through cold forging ■ Precision forging with a minimum plate thickness of 1.6mm and flatness of 0.15 *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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**Strengths of the Company** Our company’s characteristic is the ability to carry out integrated production from development to mold design, form pressing, annealing, shot blasting, bonding treatment, vertical pressing, machining, precision measurement, and shipping. In other words, our strength lies in being able to produce in-house using optimal materials and methods. Furthermore, our cold forging technology enables processing of complex shapes that were previously thought to be impossible, allowing us to provide the best products for our customers while considering resource conservation and environmental impact through near-net shape production. Additionally, our management system that adheres to deadlines and our high technical capabilities are aspects that are highly regarded by our customers. **Business Description** We primarily develop and manufacture automotive parts such as electromagnetic mechanism components, clutches, spool valves, shock absorbers, and brake pistons using cold forging technology. We select materials such as coil, bar, and plate based on the shape and quantity of the parts to perform optimal design. We have a sales office in San Diego, USA, and a production base in Tijuana, Mexico, to meet our customers' global demands. Currently, we are also challenging ourselves not only in automotive parts but also in building materials and medical device components. Please feel free to reach out to us!
![[Processing Example] Cold Forging of High Carbon Steel (SUJ2)!](https://image.mono.ipros.com/public/product/image/a38/2000719421/IPROS47859533822558897906.png?w=280&h=280)
![[Processing Example] Integrated Forming by Cold Forging](https://image.mono.ipros.com/public/product/image/74b/2000719437/IPROS93714398093333459299.png?w=280&h=280)
![[Processing Example] Inner diameter deformation by cold forging!](https://image.mono.ipros.com/public/product/image/cd9/2000719448/IPROS32199618830341136974.png?w=280&h=280)
![[Processing Technology Materials] Textbook on Cold Forging *Currently available for free](https://image.mono.ipros.com/public/product/image/63b/2000751296/IPROS58258806260664511828.png?w=280&h=280)
![Challenges and Solutions in Prototype Development and Manufacturing [*Currently Available for Free!*]](https://image.mono.ipros.com/public/product/image/ebc/2000253471/IPROS8032451505858390593.PNG?w=280&h=280)
![[Processing Example] Cold Forging of Sewing Machine Parts](https://image.mono.ipros.com/public/product/image/7b2/2000464864/IPROS32195408637506308994.png?w=280&h=280)
