In the case of machining round-shaped products, the general processing method is to clamp the material in place (clamping method).
In the case of machining round-shaped products, the general processing method is to clamp the material (clamping method). In this case, "replacing grips and setups" is required multiple times. Additionally, if it is a simple round shape, it can sometimes be handled by lathe processing, but for plate-shaped round products, many of them involve complex processing contents such as step machining (counterboring), mounting holes, tapping, and notching. In general cutting processes, when the processing content is complex, deformation such as warping and twisting is likely to occur. Our adhesive fixing processing can solve such problems and provide stable products. *For more details, please refer to the PDF materials or feel free to contact us.
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General chamfering process In a typical chamfering process, a chamfer cutter is used. When using clamps for chamfering, the clamps can get in the way, resulting in two additional steps for changing the clamps. Even with a five-axis machining center, chamfering on the backside of the material is not possible, so the material needs to be flipped over. This requires two additional steps on the backside, leading to a total of four steps in labor, which incurs personnel costs for the changeover work. Additionally, there are concerns about quality due to human intervention, such as scratches or deviations in precision during the changeover.
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Meiwa's Unique Beveling Process (Pascal Processing) 【What is Pascal Processing?】 Our unique Pascal processing method uses a custom Pascal cutter, allowing for beveling on both the front and back surfaces in a single step (this applies only when beveling is required on the back surface). Of course, we can process multiple pieces simultaneously from a single table, so changing the workpieces for many products can be done in one go. Since everything is controlled by the machine's program in one step, we can ensure stable quality supply.
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Our company conducts various experiments with double-sided tape and uses a solvent that allows for easy peeling, contributing to many fields through our bonding processing and easy peeling technology. We are confident that this technology offers significant benefits to our customers, especially for thin and small items. We perform high-precision processing with a processing range of 1,050mm x 560mm and a processing accuracy of around 10 microns. Please feel free to contact us.