Urethane molding and injection molding
Urethane Molding Solid colors, textures, and transparency are selectable. Various Materials Overmolding We will store silicone molds for all customers for three months. Customers can reorder within three months without having to pay for prototypes and silicone molds. Injection Molding Clamping Force Range Min: 80 tons (10*10*5mm part) Max: 260 tons (610*610mm mold) Optimal Batch Size From 50 to 10,000 units per year. Micro Injection Molding Micro injection molding can effectively reduce production costs for small quantities and shorten mold development time (from 4 weeks to 1-2 weeks) when initiated. Fully Automated Achieving full automation through the introduction of robotic arms.
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basic information
Urethane molding is a fast and cost-effective method for small-scale production. Silicone molds are created with the help of prototypes that serve as the basis for the replication process of original works. Thanks to the flexibility of silicone, complex interlocking shapes can be achieved without any issues during demolding. The base material used for replicas is liquid polyurethane resin, which can simulate various plastic properties by using additives. Depending on the requirements for materials and surface finishes, 15 to 30 parts can be manufactured. It is suitable for small lots and prototypes where the production of expensive injection molding molds is not feasible. The injection molding process is the most common, important, and economical method for mass-producing plastics, especially high-performance engineering plastics. Our company supports rapid tooling (prototype molds), trial tooling (bridge molds), hardened molds, small-scale production, mass production (bulk production), and on-demand production.
Price range
Delivery Time
※Lead time: 2 to 4 weeks
Applications/Examples of results
Urethane molding can accommodate sizes up to 2.2m*1m*1m and weights up to 20kg. For larger sizes, it is also possible to process more complex products using RIM technology. We can sufficiently meet diverse needs. Very high precision can be achieved, unaffected by the complexity of the structure. Typically, we can achieve ±0.3mm/100mm. There are experimental molds and mass production molds for injection molding. Experimental molds are mainly used for low-end products with low demand. Since materials like P20 and C45 are used, the lifespan is usually between 1 to 5000 molds. Mass production molds use standard mold steels such as 718, NAK80, and S136. Please feel free to contact us for case studies.
Company information
Our company was established in 2003 and has developed into a globally renowned provider of low-volume, high-variety production services. Through over a decade of rapid and steady growth, we have become one of the world's fastest digital manufacturers for rapid prototyping, low-volume production, and on-demand production. Moving forward, based on the principle of "Under Promise Over Deliver," we will increase our investment in research and development, cultivate a high-quality talent team, provide strong technical support for the company's sustainable, healthy, and rapid development, and offer our customers faster and better services.
![[PC Prototype Example] Bark (Large Capacity Data)](https://image.mono.ipros.com/public/product/image/7d6/2000408614/IPROS11556015697059824653.jpg?w=280&h=280)
![[PC Prototype Example] Visualization Model](https://image.mono.ipros.com/public/product/image/e98/2000408619/IPROS14796155279252017741.jpg?w=280&h=280)
